America's Munitions 1917-1918United States. War Department
History
America's Munitions 1917-1918
United States. War Department
United States. Army -- Supplies and stores; Weapons; World War, 1914-1918 -- United States -- Equipment and supplies
Operation of the first powder line in the plant was to start September
15, 1918, or seven and one-half months after the signing of the
contract. Ground was broken March 8, 1918, and work was pushed so
efficiently and successfully that on July 1, 1918, the first powder
line was put in operation, 75 days ahead of the schedule called for in
the contract.
Some idea of the magnitude of this enterprise can be realized in the
statements that the plant covers an area of 5,000 acres and that in
addition to the powder plant proper there was built a city, housing
twenty odd thousand people, complete with schools, churches, and
all other elements that go to make up a town. There was also built
in connection with the plant a number of subprocess plants for
the manufacture of purified cotton, sulphuric acid, nitric acid,
diphenylamine, and other chemicals used in powder manufacture. Each of
these was an undertaking of no little size in itself.
Operation of the plant during the four and one-half months preceding
the signing of the armistice showed a production in excess of contract
requirements. On November 11, 1918, the plant was over 90 per cent
complete and about 50 per cent in operation. At that time 6,000,000
pounds of powder over and above contract expectations had been
produced, the total capacity having reached 423,000 pounds a day.
The second powder plant, located at Nitro, is somewhat smaller
than the Old Hickory Plant. It has a capacity of 625,000 pounds of
smokeless powder a day. It was built under the direction of D. C.
Jackling, director of United States Government explosive plants, by the
Thompson-Starrett Co., of New York. The contract was dated January 18,
1918, and ground was broken February 1. A contract for the operation of
the plant was signed with the Hercules Powder Co., and at the time of
the armistice the output was running approximately 109,000 pounds a
day, with the expectation of early and speedy increase. As in the case
of the Old Hickory Plant, a large village and many subprocess plants
were constructed in connection with this enterprise.
[Illustration: NITRO, WEST VIRGINIA.]
When the war began smokeless powder was dried by the circulation of
warm dried air for a long period of time over the damp powder as it
came from the solvent recovery house. This process required from six
weeks for small-caliber powder to nine months for large-caliber powder.
This time-consuming method being obviously impracticable in war, the
Ordnance Department authorized the so-called water-drying process. This
consists in the immersion of the powder as it comes from the solvent
recovery house in warm water for varying periods up to 72 hours, the
water then being expelled by filtration or centrifugal force and the
surplus external moisture dried off by hot air. By this method the time
of drying was reduced to 4 days for the small-caliber powder and to 22
days for powder for the larger caliber guns.
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