American Rural HighwaysAgg, T. R. (Thomas Radford)
Science
American Rural Highways
Agg, T. R. (Thomas Radford)
Roads -- United States
Vitrified brick roads consist of a foundation course of Portland
cement concrete, broken stone or slag macadam, or of brick laid flat,
the first named being by far the most generally used, and a wearing
course of vitrified brick.
=Vitrified Brick.=--Vitrified brick are made from clay of such a
character that when heated to the required temperature they will fuse
into a glassy texture. Brick roads are constructed on roads carrying
the severest of traffic and the brick must therefore be tough and of
high resistance to wear.
Not all of the clays from which brick may be manufactured will produce
a product suitable for road construction, and paving brick, even
though truly vitrified, are of different degrees of durability,
depending upon the nature of the clay and the care exercised in the
manufacture.
Paving brick are manufactured by the stiff mud process, which means
that the clay is molded into form in a relatively dry condition. To
accomplish this, considerable pressure is exerted in forcing the
column of clay through the dies, which form the prism from which the
brick are cut. If the clay is unsuitable in character or is not
properly ground and mixed, the brick will possess planes of weakness
between the various layers of clay which have been pressed together,
and these planes, called laminations, are a source of weakness if too
marked. It is usual to specify that the brick used for road surfaces
shall be free from marked laminations.
If the brick is not properly burned it will be only partly vitrified
and therefore not of maximum durability. It is customary to specify
that the brick shall show a glassy fracture indicating complete
vitrification.
Various defects of a minor nature occasionally develop in the brick
during the successive steps in the manufacturing process. Check cracks
resulting from the burning or from too rapid cooling are often
encountered, but unless these are deep, that is 3/16 inch or more,
they do not impair the wearing quality of the brick, nor indicate
structural weakness. Kiln marks are formed on some of the brick due to
the weight of the brick above in the kiln. These depressions are not
objectionable unless the brick are so distorted that they will not lie
evenly in the pavement.
Spacing lugs or raised letters are formed on one face of the brick to
insure sufficient space between the brick for the filler. These lugs
or letters are not less than 1/8 inch nor more than 1/4 inch high and
of such design that they will not obstruct the free flow of filler
into the joints between the brick.
Several varieties of paving brick are to be had, the difference being
principally in the design or size.
=Repressed Brick.=--In this type of brick the spacing lugs are formed
by pressing the green brick, after it has been cut to size, into a
mold on one face of which are recessed letters or other devices into
which the clay is pressed, thus forming the spacing lugs.
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