An Elementary Study of ChemistryMcPherson, William
Science
An Elementary Study of Chemistry
McPherson, William
Chemistry
(c) _Character of the slag._ The slag is really a kind of
readily fusible glass, being essentially a calcium-aluminium
silicate. The ore usually contains silica and some aluminium
compounds, so that limestone (which also contains some silica
and aluminium) is added to furnish the calcium required for the
slag. If the ore and the limestone do not contain a sufficient
amount of silica and aluminium for the formation of the slag,
these ingredients are added in the form of sand and feldspar.
In the formation of slag from these materials the ore is freed
from the silica and aluminium which it contained.
[Illustration: Fig. 85]
~Process.~ The reduction of iron is carried out in large towers called
blast furnaces. The blast furnace (Fig. 85) is usually about 80 ft. high
and 20 ft. in internal diameter at its widest part, narrowing somewhat
both toward the top and toward the bottom. The walls are built of steel
and lined with fire-brick. The base is provided with a number of pipes
T, called tuyers, through which hot air can be forced into the
furnace. The tuyers are supplied from a large pipe S, which circles
the furnace as a girdle. The base has also an opening M, through which
the liquid metal can be drawn off from time to time, and a second
opening P, somewhat above the first, through which the excess of slag
overflows. The top is closed by a movable trap C and C, called the
cone, and through this the materials to be used are introduced. The
gases produced by the combustion of the fuel and the reduction of the
ore, together with the nitrogen of the air forced in through the tuyers,
escape through pipes D, called downcomer pipes, which leave the
furnace near the top. These gases are very hot and contain combustible
substances, principally carbon monoxide; they are therefore utilized as
fuel for the engines and also to heat the blast admitted through the
tuyers. The lower part of the furnace is often furnished with a water
jacket. This consists of a series of pipes W built into the walls,
through which water can be circulated to reduce their temperature.
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