An Elementary Study of ChemistryMcPherson, William
Science
An Elementary Study of Chemistry
McPherson, William
Chemistry
~Occurrence.~ The element iron has long been known, since its ores are
very abundant and it is not difficult to prepare the metal from them in
fairly pure condition. It occurs in nature in many forms of
combination,--in large deposits as oxides, sulphides, and carbonates,
and in smaller quantities in a great variety of minerals. Indeed, very
few rocks or soils are free from small amounts of iron, and it is
assimilated by plants and animals playing an important part in life
processes.
~Metallurgy.~ It will be convenient to treat of the metallurgy of iron
under two heads,--Materials Used and Process.
~Materials used.~ Four distinct materials are used in the metallurgy of
iron:
1. _Iron ore._ The ores most frequently used in the metallurgy
of iron are the following:
Hematite Fe_{2}O_{3}.
Magnetite Fe_{3}O_{4}.
Siderite FeCO_{3}.
Limonite 2Fe_{2}O_{2}.3H_{2}O.
These ores always contain impurities, such as silica,
sulphides, and earthy materials. All ores, with the exception
of the oxides, are first roasted to expel any water and carbon
dioxide present and to convert any sulphide into oxide.
2. _Carbon._ Carbon in some form is necessary both as a fuel
and as a reducing agent. In former times wood charcoal was used
to supply the carbon, but now anthracite coal or coke is almost
universally used.
3. _Hot air._ To maintain the high temperature required for the
reduction of iron a very active combustion of fuel is
necessary. This is secured by forcing a strong blast of hot air
into the lower part of the furnace during the reduction
process.
4. _Flux._ (a) _Purpose of the flux._ All the materials which
enter the furnace must leave it again either in the form of
gases or as liquids. The iron is drawn off as the liquid metal
after its reduction. To secure the removal of the earthy matter
charged into the furnace along with the ore, materials are
added to the charge which will, at the high temperature of the
furnace, combine with the impurities in the ore, forming a
liquid. The material added for this purpose is called the
_flux_; the liquid produced from the flux and the ore is called
_slag_.
(b) _Function of the slag._ While the main purpose of adding
flux to the charge is to remove from the furnace in the form of
liquid slag the impurities originally present in the ore, the
slag thus produced serves several other functions. It keeps the
contents of the furnace in a state of fusion, thus preventing
clogging, and makes it possible for the small globules of iron
to run together with greater ease into one large liquid mass.
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