The tannage of box calf is usually by the one-bath process, though the
two-bath process gives quite as good a result and is sometimes used.
Again, drum tannages are the most popular on account of their speed and
the economy of chrome. The practical problem is to use up all the
chrome, and to tan quickly without "drawing" the goods. It is, in any
case, usual to commence the tannage in a used and nearly spent liquor
and finish in a fresh liquor. The most appropriate way depends largely
upon local convenience, the number of drums available, supply of labour,
etc. In a one-drum system the goods may be started in an old liquor,
which is run off when exhausted by the green goods. Fresh stock solution
is then added at intervals of an hour or two and the drumming continued
till tannage is complete, which is usually in less than 24 hours. The
remaining liquor is used to commence the tannage of the next pack.
In another system the operation is similar except that the liquors are
weaker, and the goods are then removed and finished in another drum. A
three-liquor system, however, is often combined with a one-drum method;
the goods are thus not handled. The liquors are run off and pumped to
other drums, the once-used liquor to a drum containing goods already
treated with a twice-used liquor; the twice-used liquor to a drum
containing green goods, and the thrice-used liquor pumped to the drain.
In any of these methods the chrome alum liquor is suitable, using 10 per
cent. alum and 3 per cent. soda on the pelt weight. The glucose liquor
has also proved very suitable for chrome calf, and the liquors made with
sulphurous acid or its salts have increasing popularity on account of
lower costs. Many tanners use bought liquors--"chrome extracts" which
are supposed to be specially devised to suit the tannage of chrome calf.
When thoroughly tanned through, as can be readily judged from a
sectional cut of the leather, and also by the strength of the liquor
remaining, the goods are horsed in pelt overnight, and are then ready
for finishing.
Public-domain text, read in full here on John Shaqi.
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