The use of formalin for hardening gelatin has long been known, but it
was left for Payne and Pullman to devise a commercial process for
tanning pelt into leather by means of formaldehyde (H·CHO) solutions.
Their process, which was patented, specified the use of alkalies in
conjunction with formaldehyde or other aldehydes. The function of the
alkalies is not very obvious, for it has been shown that formaldehyde
will tan also in neutral and in acid solution. The precise action of the
aldehydes is also as yet somewhat obscure, but it is noteworthy that
very small proportions of formalin will give a complete tannage. It is
probable that the action of formaldehyde is not perfectly analogous with
that of its homologues, for it is a most reactive substance, and will
certainly with proteids undergo reactions which are not analogous to
those with other aldehydes. The leather obtained by tanning with
formalin is quite white and resembles buff leather, but has advantages
over the latter in that no bleaching is necessary.
According to the patent specifications the pelt should be drummed in
water and the tanning liquor--a solution of formalin and sodium
carbonate--added gradually at 15-minute intervals. Up to 6 hours for
light skins, and up to 48 hours for heavy hides, are required for
complete tannage. The temperature is raised during the process from 100°
to 118° F. The tanning liquor may be made from 16 lbs. of commercial
formalin (36 per cent. formaldehyde) and 32 lbs. soda (80 per cent.
Na{2}CO{3}) in 10-15 gallons of water. This should be added, one
gallon at a time, to 4 cwt. pelt in 100-120 gallons of water. After
tannage is complete the goods should be paddled with a 1-1/2 per cent.
solution of ammonium sulphate to remove the soda, and "nourished" in a
solution of soft soap and salt, about 2-1/4 per cent. of each on the
weight of pelt. The goods are then dried out, and may be finished like
chamois, buff, and buck leathers (Section III.).
REFERENCES.
Payne and Pullman, English Patent 1898, 2872.
Bennett, "Manufacture of Leather," pp. 250 and 379.
SECTION V.--SYNTHETIC TANNING MATERIALS
In spite of much valuable work on the constitution of the vegetable
tannins and the compounds usually associated with them, such as that of
E. Fischer, K. Freudenberg and their collaborators on gallo-tannic acid,
and that of A. G. Perkin on ellagic acid and catechin, we are still in
the dark with respect to the constitution of the tannins which are of
commercial importance, and any synthetic production of these materials
is thus out of the question as yet. Attempts, however, have been made to
produce artificially substances which possess similar properties to the
tannins and which may be used for converting pelt into leather. Into
this category fall some of the earlier attempts to synthesize
gallo-tannic acid by heating gallic acid with condensing reagents.
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