The cut or cast cakes are next placed upon network frames, and a series
of such frames are placed on a bogey. The bogey is run along tram lines
into the drying tunnel, through which air is forced or induced by a fan.
Many such bogeys are, of course, passed into each tunnel, and as many
tunnels as required may be constructed. Care is necessary to expose the
cakes evenly to the action of the air. It is mostly necessary to warm
the air at the inlet by means of steam pipes and so increase its drying
power. This is especially necessary in winter or wet weather. In summer,
however, it is often arranged that the air is cooled before entering
the sheds. This is accomplished by passing the air through pipes from a
refrigerator. When heated air is used, it is stated by Lambert that the
maximum temperature should be 25.5° C. (78° F.); Rideal considers 21° C.
(70° F.) should be the maximum. In all cases the drying power of the air
is easily ascertained from a wet-and-dry bulb thermometer, and the
amount of air passing along the shed from a wind gauge. Lambert states
that drying normally occupies four to five days. The final product is
still a gel, of course, and contains from 10 to 18 per cent. of water.
It appears, however, very hard and solid. The dried cakes are removed
from the frames and transferred to the warehouse, where they are sorted
according to quality and packed in bags or tin-lined boxes. Some
material is ground to powder.
The network of the drying frames has been made from many materials.
Cotton or string netting is very common, but is liable to sag and to get
dirty. It also has a short life. Ordinary galvanized iron soon loses its
galvanizing cover, and the iron then is liable to rust. Attempts have
been made to use sheet zinc and other alloys, which are cut or punched
into nets with square or diamond-shaped holes. These were found to warp
and break. Rideal's conclusion, which is confirmed by the general
experience, is that the best material is a heavily galvanized iron wire
netting. He suggests that it should have 15 to 25 per cent. of its
weight of zinc, and that it should be strengthened by stiffer ribs
arranged both longitudinally and transversely.
Many attempts have been made, and many patents taken out, with the
object of making the cooling, cutting, and drying processes as
continuous and as quick as possible, and with a view to saving labour,
which is rather costly at this stage. These attempts, however, have only
met with indifferent success. A common idea is that a continuous supply
should fall upon a revolving appliance, and be instantly congealed in a
thin state, which last lends itself to more rapid desiccation. Vacuum
drying has also been attempted.
REFERENCES.
"Glue and Glue Testing," S. Rideal, D.Sc., pp. 68-74.
"Glue, Gelatine, and Allied Products," T. Lambert, pp. 30-35.
_Chem. Zeit._, 1911, 85, 17 (Cavalier).
PATENTS.
Eng. Patent (1894) 11,426 (Hewitt).
Public-domain text, read in full here on John Shaqi.
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