The kind of vessel in which gelation is induced varies widely in
different factories. For lower-grade products metal boxes are used,
heavily galvanized iron being the most common material. If the liquor be
muddy, deep boxes are preferred, but if clear, rapid cooling is best
attained by having them long and shallow, and so exposing a relatively
greater area to the cooling action. In either case the boxes may contain
up to 1/2 cwt. of jelly. Lambert mentions boxes 24" × 6", which are 5"
deep; Cavalier suggests rectangular moulds holding 30 litres. In place
of galvanized sheet iron, boxes of sheet zinc or of wood lined with zinc
are sometimes used. In any case the most scrupulous cleanliness should
be observed in all cooling-house work, and in some factories the most
elaborate precautions are taken for cleansing vessels, tools, floors,
etc., and even for their disinfection and sterilization. Iron, tinned
iron, and copper cooling vessels are ruled out on account of their
tendency to rust and tarnish, and the last is unjustifiably expensive.
Many of these vessels are unsuitable for pure food gelatines in which
traces of copper, zinc and arsenic are held to be very objectionable.
For the best gelatines, therefore, a very shallow vessel (1/4" to 1/2"
deep) with a sheet glass bottom is preferred, and the concentrated sol
is run on to this for gelation.
Glue (or gelatine) which has set in this way is sometimes called "cast
glue." That which sets in metal boxes in blocks is termed "cut glue,"
because the blocks of jelly need subsequently to be cut into slabs of
the desired size and shape. Jelly blocks may be cut by hand with the
"wire knife" which yields a characteristic wavy appearance to the
finished product. This may also be done by machinery, the block of gel
being placed on a series of correctly spaced wires and forced through
the network by hydraulic pressure. A cutting machine (Schneible) has
also been used to cut up blocks of jelly into slices of the required
thickness, but these machines have not made great headway in this
country. It will be clear that cast glue is cooled more rapidly than
glue in blocks; it is therefore not surprising to note Lambert's
statement that the former comprises the larger proportion on the market.
Public-domain text, read in full here on John Shaqi.
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