Butt layers Butt suspender Butt suspenders
(and + extract) Handlers (+ extract) |
| | |
V V |
Belly layers Shoulder layers |
(80°-60°) (80°-60°) |
\ / |
V V |
Offal handlers (55°-40°) |
| V
V Offal drums
Offal suspenders (40°-18°) (18°)
\ /
\ /
\ /
\ /
\ /
\ /
V V
Drain
The tanned butts are piled for 2-3 days, sometimes rinsed to remove
dusting material, and then scoured either by machine or by drumming with
sumac and extract. This removes bloom, but causes some loss of weight.
"Vatting" or "bleaching" now follows, in which it is attempted not only
to bleach the colour of the leather, but also to impart as much weight
as possible. The vat liquor is made several degrees stronger than the
last layer by means of quebracho bleaching extract and good coloured
chestnut or myrabs extract. The liquor is kept warm by a steam coil, at
about 100° F., but not much more without risk. The goods remain in the
bleach liquor 2-3 days and are then horsed or suspended to drain. Sumach
is sometimes used in the vats. A new vat liquor must be made up after
some weeks' use. The goods are sometimes rinsed in weak sumac liquor
before vatting to get good penetration, and sometimes after to ensure
good colour.
The butts are next oiled and hung up in a dark shed and allowed to dry
slowly and evenly to an "india-rubbery" consistency and rather slimy
feel. They are then "struck out" by machine, wiped, re-oiled and again
hung up to dry, preferably with sulphonated oil. After a short drying
to a suitable and even condition they are "rolled on," and, possibly
after further drying, "rolled off" with greater pressure, and then dried
for a day or two with the help of a little steam. Finally they are
machine-brushed and sent to the warehouse, where they are weighed and
classified.
Public-domain text, read in full here on John Shaqi.
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