British Manufacturing Industries: Pottery, Glass and Silicates, Furniture and Woodwork.Arnoux, Léon
History
British Manufacturing Industries: Pottery, Glass and Silicates, Furniture and Woodwork.
Arnoux, Léon
Manufacturing industries -- Great Britain
The making of moulds, well adapted for pressing the various shapes, is
a very important part of the potter's business. They must allow of a
certain amount of contraction, and, at the same time, must easily
dislocate without pulling away any part of the piece, which is still
sufficiently soft to be distorted by careless handling. Some pieces
will require moulds made in one or two parts; others, a large quantity
of them, the various fragments being in that case pressed separately,
and carefully put together afterwards. The pressing is done in this
way: the potter begins to flatten a lump of clay in the form of a bat,
and transfers it to the inside of the mould; then, by the repeated
blows of a sponge in his right hand, he compels the soft material to
take the exact form of the mould, and, of course, of any ornamentation
which may be on its inner surface. A good presser ought to be
systematic in his work, and not to apply more pressure to one part
than to another, otherwise the different portions of the pieces would
not contract alike, and would be liable to show an irregular surface,
or even crack in the drying or firing processes.
For several reasons, there are pieces which cannot be pressed: they
may be required very thin, or their shape is such, that the potter
cannot reach all the parts to take the impression conveniently. In
this case he must adopt the following plan. The mould is tied up, and
filled with liquid clay through an opening left in the top. The
plaster rapidly absorbs the water, and a deposit of solid clay adheres
to the surface. This soon increases in thickness; and when the potter
thinks it is sufficient, he pours out the slip which is in excess. The
piece soon hardens, and when it begins to contract, it is then time to
remove it from the mould. This process has the advantage of giving a
uniform thickness, and as there is no other pressure than that caused
by the absorption of the plaster surface, there is a better chance for
the piece to contract equally, and on this account this method (called
_casting_) is preferred for articles which require a neat execution.
In some cases it is cheaper than ordinary pressing; but the drawback
is, the excessive contraction or diminution of bulk to which the ware
thus made is subjected. An irregular contraction is the source of most
of the defects attending the ceramic manufacture, and it is worth
explaining the causes, of which there are three. I have already
mentioned that natural clays, which have remained in a damp soil for
ages, contain materials in a hydrous state, i.e. combined with water,
which sometimes increases their bulk considerably. These are unstable
compounds, and may be destroyed by thoroughly drying them. Some other
materials used in pottery may be artificially combined with water, as
would be the case, if ground in it for an unnecessary length of time.
The second reason is, the interposition of the uncombined water
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