For the purposes of the carpet yarn dyer, at any rate, the anilines and
alizarines now obtainable are infinitely preferable to any natural or
vegetable dyes, being easier to use, more reliable, and faster to light.
The ordinary method of preparing the dye-bath into which the worsted or
woollen yarn is to be dipped in the manner that has been described, is
as follows. The water, in which from 2 to 4 per cent. of sulphuric acid
and from 5 to 10 per cent. of Glauber’s Salts is mixed, is brought up to
about 170°F.; the dyestuff is added, about 1 to 5 per cent., according
to the depth of shade required. The percentages are reckoned upon the
weight of the yarn to be dyed. The yarn is then entered, and the water
is brought to the boil, and kept lightly boiling as long as required to
obtain the shade. There are some delicate shades, however, and some
sensitive dyestuffs, for which the yarn requires to be entered cool, and
the water to be brought slowly to the boil.
The dyed yarn passes from the vat to the hydro-extractor, a large copper
pan with perforated sides, which, revolving at a great speed, causes the
wet skeins by centrifugal force to press against the circumference and
squeeze out a large proportion of the water they contain. The skeins are
then taken out, bundled roughly together, and are ready for conveying to
the drying room or drying machine.
Drying the yarn can be effected simply by hanging the skeins on poles in
a room through which strong currents of air are forced by revolving
fans. This method, however, depends too much upon the weather, even if
the air is caused to pass over steam-heated coils on entering the room.
A better alternative is to expose the yarn hung on poles in a heated
chamber. The most certain and satisfactory method, however, is a drying
machine of some type, which enables the skeins to be fed into it at one
end, to pass through a current of heated air, and to be delivered dry at
the other. The factors in this case, the heat of the steam coils and the
speed of the machine, are known and can be controlled; so that the dyer
can rely upon getting a certain quantity of yarn satisfactorily dried in
a certain time. In the ordinary type of machine, the skeins are carried
horizontally between two wire aprons; but alternatively they can be
carried vertically upon hooks or poles.
The yarn, coloured and dried, is now ready to go to the yarn store, or
direct to the winding-room.
CHAPTER IV
HAND-MADE CARPETS
THE characteristic feature of a carpet, as distinguished from other
floor coverings, is the combination of a surface composed almost always
of wool with a woven foundation, which may be of various materials.
The main classification of carpets is between those which are made by
hand and those which are made by machine; and of both these classes
there are many sub-divisions.
Public-domain text, read in full here on John Shaqi.
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