An essential part of the drum is the double row of teeth cut on a metal
edge attached to one of the outer rims of the drum. These are called
indices and are of different pitch, say 648 and 432, corresponding to
one or other of the scrolls. Each tooth is numbered consecutively, all
round the rim; and the indices represent the total number of scrolls
which can be printed, since the pitch of each tooth permits the drum to
revolve just the width of the scroll pulley. A pawl or scotcher is
arranged so as to engage in each tooth and stop the drum when required.
Before printing, the drum is covered with strips of oilcloth, which are
removable.
[Illustration: FIG. 17
PRINTING DRUM, COVERED WITH YARN, PARTLY COLOURED]
The actual printing or painting of the yarn is effected by means of the
scroll pulley, which revolves in a box The arrows show where the repeats
begin containing the colour, the whole being borne by a carriage running
on rails across the width of the drum at the bottom of the frame. The
colours are made up by an expert colourist to match the required shades,
and by the admixture of flour and water are brought to the necessary
consistency, which is about that of a thin paste, so that the colouring
matter is dense enough to adhere, but liquid enough to penetrate the
yarn fibres. In the carriage, the colour roller, which revolves in the
colour, is supported by springs which tend to give it elasticity and
keep it up against the face of the drum. The carriage is drawn across
the drum by a rope which is mechanically actuated, and, of course,
harmonises with the revolution of the drum. At the end of each traverse
of the colour carriage there is a pause, which gives the printer time to
change the pawl into the new tooth of the index at which it is required.
The printer is guided in his selection of colours for each scroll that
he prints by the “scale board” and the “design board.”
Scale boards vary according to the pitch of the design paper, and
according to the length of the design, and the number of times in which
a design repeats in one revolution of the printing drum. Thus, for a
design on squared paper running seven per inch in its length, the scale
board is marked into divisions of seven to the inch throughout its
length, so as to correspond with the horizontal divisions on the design
paper. Supposing a design repeats four times in the whole revolution, a
quarter board is employed; if it repeats twice a half board, the total
number of scrolls being divided into four or two respectively. Thus, if
the size of the drum is 648 scrolls and the number of wires in one
repeat of the pattern is 162, the quarter board will have four vertical
columns of figures, running respectively 1-162, 163-324, 325-486, and
487-648. The scale board has a bevel edge, and is preferably arranged so
that it can be moved over the design board and aligned with the vertical
line of the design which the printer is reproducing.
Public-domain text, read in full here on John Shaqi.
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