Catechism of the locomotiveForney, Matthias N. (Matthias Nace)
Science
Catechism of the locomotive
Forney, Matthias N. (Matthias Nace)
Locomotives -- Handbooks, manuals, etc.
the breaking of stay-bolts, to detect which, a locomotive runner and
master mechanic should exercise constant vigilance. While the pressure
is on, the outside surface of the boiler should be thoroughly examined
with slight blows of a hammer, which will often reveal a flaw in the
metal or a defect in workmanship. After the hydraulic and warm-water
tests have been applied, the boiler should be emptied, and the inside
examined carefully to see whether any of the stays and braces have
been broken or displaced by the test. After this has been done, and
not until then, should steam be generated in the boiler. In making
the latter test it would doubtless be more safe to employ a pressure
somewhat lower than that employed with the cold and warm water. There
is great diversity of opinion regarding the maximum pressure which
should be employed in testing boilers. It is doubtless true that a weak
boiler might be injured and thus made dangerous by subjecting it to
a very severe pressure, while without such a test it would have been
safe. Recent experiments have indicated, however, that in most cases
the ultimate strength of material is actually increased by subjecting
it to a strain which even _exceeds_ the elastic limit, provided such a
strain is imposed only a few times. Although no absolute rule can be
given to govern all such cases, it is thought that for the hydraulic
and warm-water tests, a pressure about 50 per cent. greater and for
the steam test 25 per cent. greater than the maximum working pressure
should be employed.
[106] Wilson on Boiler Construction.
Before old boilers are tested, they should be very carefully examined,
both inside and outside, to see whether they are injuriously corroded.
It is to be regretted that the insides of locomotive boilers are
usually made so difficult of access that it is impossible to discover
the extent and the effects of corrosion without the most careful
examination. This is not possible without getting inside of the boiler.
Whenever this can be done, a prudent locomotive runner should use the
opportunity of inspecting the boiler of his engine himself, and not
depend upon the boiler-makers who are employed for that purpose. He
should remember that it is his life and not theirs which is exposed to
danger by any weakness or defect in the construction of the boiler of
the locomotive which he runs.
Before starting the fire in a locomotive, the fire-box should be
carefully examined to see if there are any indications of leaks, which
will often reveal cracked plates, defective stay-bolts or flues. If the
latter simply leak at the joints, they can generally be made tight by
caulking or the use of the tube expander. This is easily done when the
engine is cold, but if not attended to may be very troublesome on the
road. Leaks at other parts of the boiler should be examined, as they
may reveal dangerous fractures.
Public-domain text, read in full here on John Shaqi.
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