Hallmarks -- England; Plate -- Collectors and collecting; Sheffield plate
=The Sheffield Silver Plating Process.=--It has been already shown
that the superimposition of silver and gold on baser metals was not
an unknown thing, and that many old statutes exist to prevent such
wares being substituted for solid gold and silver plate. These earlier
processes mainly depended on washing or laying on successive sheets or
foils. The Boulsover process consisted in cutting off from a solid bar
of copper a rectangular piece some three inches wide, twelve inches
long, and about one inch in thickness. This was pure soft copper and
easy to work. Later an alloy was made with the addition of a sixth part
of brass making the base or body harder. One side of this copper block
is carefully filed, extreme cleanliness being employed to exclude any
dirt from the surface. A silver sheet of slightly lesser dimensions,
after being made thoroughly flat and kept perfectly clean on one side,
is laid on the copper with the two prepared surfaces fitting upon each
other. The silver was about a quarter of an inch in thickness. Over the
silver is laid a piece of sheet iron the exact size of the silver. The
three sheets are then tightly bound together by means of iron wire.
The whole is then put into a furnace until it is red hot; at the exact
moment when it is considered by the skilled workmen that the two metals
had properly fused together the block was carefully taken from the
furnace and put aside for cooling. It is obvious that if the workmen
were careless and did not by constant practice know the correct length
of time to allow the operation to continue in the furnace the result
would have been a failure. The silver, instead of exactly fusing with
the copper, would run over the edges and leave patches where the two
metals had not properly adhered. It is the same in old processes such
as the tempering of a sword. There are no exact rules, the craftsman
must have a sure eye and be quick to act at a second's notice.
Those who have witnessed the cabinet-maker in the exactitude with which
he commands his mastery over glueing parts, as is experienced in the
manufacture of air-craft parts, know that given perfect conditions
of temperature and glue of indubitable character the parts cannot be
separated. Similarly in the Sheffield plating the silver adhered to the
copper base and remained a component part and not a layer likely to be
disturbed by future bending or hammering.
Public-domain text, read in full here on John Shaqi.
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