[Illustration: FIG. 39.—Diagram of Carbon Monoxide Canister, CMA3.]
The metallic oxide mixture was the direct result of an observation that
specially precipitated copper oxide with 1 per cent silver oxide was an
efficient catalyst for the oxidation of arsine by oxygen. After a study
of various oxide mixtures, it was found that a mixture of manganese
dioxide and silver oxide, or a three component system containing
cobaltic oxide, manganese dioxide and silver oxide in the proportion of
20:34:46 catalyzed the reaction of carbon monoxide at room temperature.
The studies were extended and it was soon found that the best catalysts
contained active manganese dioxide as the chief constituent. This was
prepared by the reaction between potassium permanganate and anhydrous
manganese sulfate in the presence of fairly concentrated sulfuric acid.
It also developed that the minimum silver oxide content decreased
progressively as the number of components increased from 2 to 4. The
standard catalyst (Hopcalite) finally adopted for production consisted
of 50 per cent manganese dioxide, 30 per cent copper oxide, 15 per cent
cobaltic oxide and 5 per cent silver oxide. The mixture was prepared
by precipitating and washing the first three oxides separately, and
then precipitating the silver oxide in the mixed sludge. After washing,
this sludge was run through a filter press, kneaded in a machine, the
cake dried and ground to size. While it is not difficult to obtain a
product which is catalytically active, it requires a vigorous control
of all the conditions and operations to assure a product at once
active, hard, dense and resistant as possible to the deleterious action
of water vapor.
[Illustration: FIG. 40.—Tanks and Press for Small Scale Manufacture of
Carbon Monoxide Absorbent.]
Hopcalite acts catalytically and therefore only a layer sufficiently
deep to insure close contact of all the air with the catalyst is
needed. One and a half inches (310 gm.) were found ample for this
purpose.
The normal activity of Hopcalite requires a dry gas mixture. This was
secured by placing a three-inch layer of dry granular calcium chloride
at the inlet side of the canister.
Because of the evolution of heat, a cooling arrangement was also used
in the Hopcalite canisters.
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