“The first step presents no very serious difficulties. It involves,
in the case of woods and similar materials, a process of destructive
distillation at relatively low temperatures. The deposition of
inactive carbon, resulting from the cracking of hydrocarbons at high
temperatures, must be avoided. The material is therefore charged into
the retorts in thin layers, so that the contact of the hydrocarbon
vapors with hot charcoal is avoided as much as possible. Furthermore,
most of the hydrocarbon is removed before dangerous temperatures are
reached. A slight suction is maintained to prevent outward leaks,
but no activation by oxidation is attempted, as this can be carried
on under better control and with less loss of material in a separate
treatment.
[Illustration: FIG. 67. Dorsey Reactor for Activating Cocoanut Charcoal
with Steam.]
“The second step, that is, the removal of the absorbed hydrocarbons
from the primary carbon, is a much more difficult matter. Prolonged
heating, at sufficiently high temperatures, is required to remove or
break up the hydrocarbon residues. On the other hand, volatilization
and cracking of the hydrocarbons at high temperatures is certain to
produce an inactive form of carbon more or less like graphite in its
visible characteristics, which is not only inert and non-adsorbent,
but is also highly resistant to oxidation. The general method of
procedure which has yielded the best results, is to remove the
adsorbed hydrocarbons by various processes of combined oxidation
and distillation, whereby the hydrocarbons of high boiling points
are broken down into more volatile substances and removed at lower
temperatures, or under conditions less likely to result in subsequent
deposition of inactive carbon. Thin layers of charcoal and rapid gas
currents are used so that contact between the volatilized hydrocarbons
and the hot active charcoal may be as brief as possible. In this way
cracking of the hydrocarbons at high temperature, with consequent
deposition of inactive carbon, is largely avoided.
“While the removal of the hydrocarbons by oxidation and distillation
is the main object of the activation process, another important
action goes on at the same time, namely, the oxidation of the primary
carbon itself. This oxidation is doubtless advantageous, up to a
certain point, for it probably at first enlarges, at the expense of
the walls of solid carbon, cavities already present in the charcoal,
thus increasing the total surface exposed. Moreover, the outer ends
of the capillary pores and fissures must be somewhat enlarged by this
action and a readier access thus provided to the inner portions of the
charcoal. However, as soon as the eating away of the carbon wall begins
to unite cavities, it decreases, rather than increases, the surface of
the charcoal, and a consequent drop in volume activity, that is in the
service time, of the charcoal, is found to result.
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