For nearly a month previous to the signing of the Armistice, the
various plants at the Arsenal had shut down or were operated only to
an extent sufficient to maintain the machinery and equipment in good
working order, on account of the lack of shell into which to fill
the gas, so that the above figures do not at all represent maximum
productive capacity.
These plants will be described in the appropriate chapters.
The shell filling plant was really composed of several small
plants, each of which was made up of units radiating from a central
refrigeration plant which would serve all the units. Each unit could
then be fitted with machinery adapted for filling shell of a different
size, and for a particular gas. Moreover, an accident in one of the
units would in no way impair the working of the remainder.
The problem involved in the filling of a shell with toxic material
(which is always a liquid or a solid and never a gas under the
conditions in which it is loaded in the shell) is similar in a way
to that of filling bottles with carbonated water. In the development
of plans for the filling plant, many suggestions were obtained from
a study of the apparatus used in commercial bottling plants. It was
necessary to keep in mind not only the large number of shell to be
filled, but also the highly toxic character of the filling material to
be used. It was essential that the work of filling and closing the
shell should be done by machinery in so far as that was possible, and
that the operation should be carried out in a thoroughly ventilated
room or tunnel, arranged so that the machinery contained in the tunnel
could be operated from the outside. Special care was taken in closing
the shell, the closing being accomplished by motors actuated by
compressed air, which, in the closing process were driven until they
stalled. In this way a uniform closing torque was obtained. The final
results secured were admirable, as is evidenced by the fact, reported
by the Quartermaster Officer at Vincennes on November 15, 1918, that
not a single leaky shell had been found among the 200,000 shell
received up to that date.
[Illustration: FIG. 7.—A Typical Shell filling Plant at Edgewood
Arsenal.]
Details of the filling process will be found in the chapter on Phosgene.
Besides the ordinary gas filling plants (of which one was completed
and two were 80 per cent completed) there was a plant for stannic
chloride grenades, one for white phosphorus grenades, and one for smoke
shell also filled with phosphorus and a plant for filling incendiary
bombs.
Shell are designated by their diameter in inches or millimeters. The
approximate amount of toxic gas required for filling each type of shell
(10.5 per cent void) is as follows:
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