Class Book for the School of Musketry, Hythe: Prepared for the Use of OfficersWilford, Ernest Christian
History
Class Book for the School of Musketry, Hythe: Prepared for the Use of Officers
Wilford, Ernest Christian
Firearms; Gunpowder; Military education; Shooting, Military
About 35 cwt. of the grough saltpetre, as it is termed, viz., as it is
imported in its impure state, is put into a copper capable of holding
500 gallons, with 270 gallons of water, in the proportion of about
1¹⁄₂lbs. of nitre to 1lb. of water, (which proportion varies with the
quality of the saltpetre). This is allowed to boil, and the impurities
are skimmed off as they appear on the surface. Cold water is
occasionally thrown in to precipitate portions of the chloride, which
otherwise would remain on the top by the action of boiling. After being
allowed to boil from three and a half to four hours, the furnace doors
are thrown open, when the chlorides and salts fall to the bottom. In
about two hours, a copper pump is lowered into the liquor, which is
pumped out into a wooden trough, having four or five brass cocks, under
which are suspended canvas filtering bags in the shape of a V. The
solution is then filtered, and run off into pans, containing about 36
gallons, and allowed to remain for twenty-four hours, to crystallize,
when they are set up on edge, to drain off the liquor which remains
uncrystallized, and which is called mother liquor. The saltpetre thus
obtained is called once-refined, and undergoes the same process twice
again, the only difference being that there is a greater proportion to
the water each time, viz. 1³⁄₄lb. to 1lb. of water the second time, and
2lb. to 1lb. of water the third time: moreover, the third time, a small
quantity of ground charcoal is put into the solution, and it passes
through double filters, which brings it to a very fine pure white colour
when melted. The mother water which remains in the pans after each
crystallization is conveyed away by gutters to cisterns under the
building; it is then evaporated in iron pots to one quarter of its
original bulk, filtered, and allowed to crystallize. The saltpetre
obtained from the first mother water is considered one stage inferior to
grough; that from the second, equal to grough; that from the
treble-refined, equal to once-refined saltpetre. The water left from
every stage is treated in the same way, so that actually nothing is lost
of the pure material. Saltpetre treble-refined by this process is
perfectly pure, and fit for the manufacture of Gunpowder; and in order
to free it from moisture, as well as for the convenience of storage and
transport, it is melted in iron pots holding about 4 cwt., by raising it
to a temperature of 600° Fahrenheit, and cast into gun-metal circular
moulds holding about 38lbs. each. It must be observed that it requires
about two hours to bring the saltpetre into a liquid state, and that,
after this, the furnace doors are thrown open, to lower the heat to the
proper temperature for casting into the moulds. When the cakes are cold,
they are packed away in barrels containing 1 cwt., 1 qr. each, and put
into store. Care must be taken, in melting the saltpetre, not to raise
it to too high a temperature, as this would reduce the quantity of
Public-domain text, read in full here on John Shaqi.
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