Previous to the year 1844 these breakers were unknown. Several
experiments had been made in the matter of breaking coal by machinery,
but there had been no practical results, and the breaking still
continued to be done by hand. In that year, however, a breaker after
the modern plan was erected at the mines of Gideon Bast, in Schuylkill
County, by J. & S. Battin of Philadelphia. It was started on the 28th
of February, 1844. There were two cast-iron rollers in it, each about
thirty inches long and thirty inches in diameter, and on the surface
of these rollers were set iron teeth or projections about two and one
half inches long and four inches from centre to centre. These rollers
were placed horizontally, side by side, and were so geared that, as
they revolved, their upper surfaces turned toward each other, and the
teeth on one roller were opposite to the spaces on the other. These
rolls were afterward improved by being perforated between the teeth,
thus presenting less of solid surface to the coal, and causing less
crushing. Another set of rollers was afterward added, being placed
above the first set, and having the teeth larger and wider apart,
so that large lumps of coal might first be broken into pieces small
enough to be crushed readily by the lower set. After the perfecting
of the rolls came the perfecting of the screens for the purpose of
separating the broken coal into grades according to size. Before the
introduction of coal breakers a hand screen was used. This screen was
set in a frame, was cylindrical in form, and was slightly inclined from
the horizontal. It was turned by a crank at one end, in the manner of
a grindstone. The screen placed in the breaker was of much the same
pattern, except that instead of being from five to eight feet long the
length was increased to twenty feet, and the diameter correspondingly
enlarged. Mr. Henry Jenkins of Pottsville then invented a method of
weaving thick wire into screen plates about three feet wide, having
the proper curve. These curved plates being joined together formed the
necessary hollow cylinder. These separate plates are called jackets,
and when one of them wears out it may be taken from the cylinder and
replaced, with but little trouble and delay. The screen is set in heavy
framework, and is inclined slightly from the horizontal. The first
segment at the upper end of the screen is made of wire woven into a
mesh so fine that only the smallest particles of coal will pass through
it; the mesh of the next segment is larger, and that of the next larger
still. The screen may contain from two to five segments in its length.
Now the coal, being poured in on top of the revolving rolls, comes out
from under them broken into small pieces, and passes immediately into
the upper or highest end of the hollow cylindrical screen as it would
pass into a barrel. But, as the screen revolves on its axis, the finer
particles of coal fall out through the fine mesh of the first segment,
Public-domain text, read in full here on John Shaqi.
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