and are carried away in an inclined trough, while the rest of the coal
slides on to the next segment. Here the next smallest particles fall
through and are carried away, and the process is continued until the
lower end of the screen is reached, out of which end all the coal that
was too large to pass through the mesh of the last segment is now
poured. It will be seen that by this means the different sizes of coal
have been separated from each other and can be carried by separate
shutes to the loading place. This is the principle of the rolls and
screens which are the main features of every coal breaker, though each
breaker usually contains two or more sets of rolls and from eight to
twelve screens. The Woodward breaker recently erected near Kingston,
Pennsylvania, has six pairs of rollers and twenty screens. Some of
these screens are double; that is, they have a larger outside screen
surrounding the smaller one, and the coal that passes through the inner
screen is caught by the outer one and again divided by means of a
smaller mesh.
Before the days of breakers and screens coal was sent to market in
the lump, as it came from the mine, and it was generally broken and
prepared for use by the consumer. But when the separation of coal in
the breaker became reduced to a system, the four smaller sizes than
lump coal were soon graded. They were known as steamboat, egg, stove,
and chestnut. It was thought at the time that no finer grade of coal
than chestnut could be burned to advantage. But it was not long before
a smaller size, known as pea coal, was separated, placed on the market,
and readily sold; and now, within recent years, another still smaller
size called buckwheat has been saved from the refuse and has come into
general use. Everything smaller than this is culm and goes to the waste
pile. The names of the different sizes of marketable coal and the
spaces over and through which they pass in the process of separation
are given in the following table, taken from Saward’s “Coal Trade
Annual,” for 1888:――
───────────────────┬──────────┬──────────
│ OVER. │ THROUGH.
│ Inches. │ Inches.
───────────────────┼──────────┼──────────
Lump coal bars │ 4½ to 9 │
Steamboat “ │ 3½ to 5 │ 7
Broken mesh │ 2⅜ to 2⅞ │ 3¼ to 4½
Egg “ │ 1¾ to 2¼ │ 2⅜ to 2⅞
Large stove “ │ 1¼ to 1⅞ │ 1¾ to 2¼
Small stove “ │ 1 to 1¼ │ 1¼ to 1½
Chestnut “ │ ⅝ to ¾ │ 1 to 1¼
Pea “ │ ⅜ to ⅝ │ ⅝ to ⅞
Buckwheat “ │³∕₁₆ to ⅜ │ ⅜ to ⅝
Dirt “ │ │³∕₁₆ to ⅜
───────────────────┴──────────┴──────────
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