The wooden stock of the roller is first covered with a double thickness
of woollen material—flannel or Melton cloth—and over this is drawn the
cover of calf-skin, flesh side outwards. The manipulation of the seam
must be managed with extreme care, as any unevenness would render the
roller useless. At both ends of the cylinder the leather projects,
and is usually drawn tight with string or nailed on. There are two
descriptions of leather rollers—smooth and coarse. The latter are only
used to apply ink to the stone or plate, and then, with the smooth
roller, the proper distribution of the ink is effected. For the latter
purpose, in collotype, hard glue or indiarubber rollers are employed,
being considered far preferable. When a leather roller _is_ in good
order, and its use has been thoroughly mastered, it is looked upon by
many printers as indispensable. A serious disadvantage is that when new
they are almost unusable for collotype, and after prolonged use the
leather stretches, they become wrinkled, and this, of course, affects
the even distribution of the ink. A new leather roller needs a special
preparation or “breaking in” before it may be considered fit for use.
It should be well saturated with a fatty matter, a very effectual way
of doing which is to roll it well at intervals in a moderate supply
of thin varnish as used for thinning printing ink, this process being
persevered with so long as the roller continues capable of absorption.
A better but more troublesome method is to roll the rollers twice daily
in thin varnish, continuing the operation for a week, at the end of
which time the roller may be well rolled upon the inking slab in stiff
black printing ink, the superfluous ink being occasionally removed from
both the roller and slab by scraping with a blunt knife, and a fresh
supply of ink applied. This troublesome and tedious operation should be
continued for a period extending over several weeks until it has become
quite smooth and even, though it will still be found better to use it
only for common work, or, if possible, on stone. To keep the roller
in good condition it should, on each occasion after use, be carefully
scraped with a clean, smooth-edged knife—not too sharp. Some practice
in this operation is required to avoid cutting the leather. Great care
should be taken to avoid this, the blade of the knife being held almost
flat upon the roller during the process. The scraping should always be
in one direction, to ensure which it is advisable to place a mark upon
one of the handles.
Unless these precautions be observed the ink will dry in, and
completely spoil the leather. If not to be used again for some time
tallow should be carefully and thoroughly rubbed into the surface of
the roller as a preservative, but before again using this coating must
be removed either by means of a knife or washing with turpentine.
Public-domain text, read in full here on John Shaqi.
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