Cork: Being the story of the origin of cork, the processes employed in its manufacture & its various uses in the world to-dayArmstrong Cork Company
Science
Cork: Being the story of the origin of cork, the processes employed in its manufacture & its various uses in the world to-day
Armstrong Cork Company
Cork
From the mountain of cork unloaded at its doors a host of different
articles are produced by means of wonderfully ingenious machinery
coupled with hundreds of keen brains, for the human element must always
play a large part in cork manufacture. Among them corks rank first in
importance; hence the greater part of the floor space of this factory,
the largest of its kind in the world, is given over to their production.
[Illustration:
Slicing into Strips]
[Illustration:
Bales of Cork being unloaded at Pittsburgh]
For whatever purpose it is to be used, all bark removed from the
immense storage rooms is taken first to the sorting department, where,
under skilled eyes, the twenty-five or more foreign grades are resorted
into approximately one hundred and fifty different classes, according
to quality and thickness. The speed and skill with which this work is
done is astounding. So slight is the difference between some of the
grades that to the inexperienced eye none can be seen whatever, and yet
success hinges on the care and skill exercised in this and the other
sortings that follow.
[Illustration:
Corks punched from Strips]
[Illustration:
One of the Fourteen Storage Rooms, Pittsburgh Factory]
[Illustration:
Cork Punchings]
[Illustration:
One of the Corkwood Sorting Rooms at Pittsburgh]
[Illustration:
Cutting into Squares]
In manufacturing corks it must be understood in the first place
that the thickness of a given piece of bark determines the maximum
diameter of the stopper which can be made from it, as the cutting
is done across and not with the grain. Leaving the sorting room the
corkwood is softened by placing it in a warm vapor bath. This process
increases its flexibility greatly, its bulk slightly, and prepares it
to undergo the various mechanical operations which follow in rapid
succession. The keen edge of the slicer first confronts the sheets of
bark, and it is at this point that the first mechanical obstacle in
cork manufacture has to be overcome, for the soft, light, elastic
material is, withal, very difficult to cut, as may be determined by
simple personal experiment. But before the onslaught of a circular
steel knife, revolving hundreds of revolutions every minute and kept
at razor-like sharpness, even this difficulty disappears, and the
sheets are readily cut into strips whose width is determined by the
length of the cork desired. From the slicer the strips pass to the
blocking machines, where, by means of a rapidly rotating tubular punch,
cylindrical pieces are bored out and released with almost incredible
speed. The operative, of course, must use care to avoid defective spots
in the bark, and also to cut the corks out as closely together as
possible so as to reduce waste to a minimum. The stoppers which come
from these machines are round with parallel sides. If tapered corks are
desired, larger at the upper end than at the lower, the cylindrical
or “straight” pieces must be passed through another machine, which
Public-domain text, read in full here on John Shaqi.
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