Only one system of sizing in addition to those referred to requires
description, and that is ball sizing, the process following ball
warping, described in the previous chapter. The warps are uncoiled from
the ball, and run into a large vat of size, at the bottom of which
the warp remains some time, passing over and under some eight or ten
rollers until thoroughly soaked. The superfluous size is expelled by
passing the warp between rollers, when it is removed to another machine
for drying purposes. This has 12 cylinders 2 feet in diameter, and of
considerable width, heated by steam. Between these cylinders the warp
is flattened and dried, after which it is again balled and placed in
a cloth for a short time to become “mellowed;” even yet it has one
process to undergo--beaming. Here the warp is taken, the ends sundered
out and run over a frame to the weaver’s beam. The reader will readily
see that the extra processes of balling after warping, and beaming
after sizing, as well as two machines required _for_ sizing, are
sufficient to explain the fact that ball systems are dying out, and not
only for this reason, but also because of the uncertainty as to what
extent goods can be weighted, the percentages being very irregular. The
warps are often streaky also, but the thread preserves a rounder and
stronger formation than at the slasher frame.
LOOMING AND DRAWING.
[Illustration: FIG. 18.]
[Illustration: FIG. 19.]
[Illustration: FIG. 20.]
The weaver’s beam, as made at the sizing frame, contains from 500 to
1000 yards of warp, according to the counts of yarn and number of
ends. It is not yet ready for the loom, as the healds and reed have to
be attached. If new healds and reed are used each end must be drawn
through an eye of one of the healds and through a dent in the reed.
In this case the operation is performed by a drawer-in, who, with
hooks at one side of the gears, draws the ends through, which are
presented to him by a reacher at the opposite side. In case of healds
having been used before with similar draft, counts per inch, etc., a
loomer or twister-in is required, who, with an adroit twirl, pieces
each end on the new beam to a corresponding one which has been left in
the heald from an old beam. These men are remunerated for plain work
at so much per 1000 ends, the drawer having more for the same number
of ends. The order in which the ends are drawn through the healds is
most important, although for plain and simple fancy work one system
is generally adopted; for fancier cloths the difference of draft is
great, and regulates to a great extent the kind of figure produced on
the cloth. These healds and reed are required in the loom, being of
great importance with regard to the proper interlacing and guidance
of the ends. The healds, sometimes called heddles or gears, are of
cotton or worsted, and are used in making the shed for the passage of
the shuttle. The usual form is a loop, tied through which is a second
Public-domain text, read in full here on John Shaqi.
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