Leaving 5: 9-1/4 for twist and size, say of the latter 100 per cent.,
then 2: 12-1/2 would be twist--
(40 × 52 × 41)/840 = 101-1/2 hanks
required to be found in 2: 12-1/2 of yarn; then if 2: 12-1/2 = 101-1/2
hank:: 1lb. equals 36’s twist about.
This cloth would then be composed of--
Warp 2 : 12-1/4
Size 2 : 13
Weft 2 : 10-3/4
----------
8 : 4
For quoting purposes the weight of the yarn is taken at the market
price, say that of the cloth No. 1--
lb. oz.
3 7 of 30’s T at 8d. = 2 : 3-1/2
2 13-3/4 of 36’s W at 8d. = 1 : 11
Weaving Price = 9-1/2
To this is added a sum sufficient to cover cost--winding, warping,
sizing, power, miscellaneous expenses, waste (which sum varies
considerably, and depends mainly upon the situation of the producers
as regards the amount at which he can produce this cloth). Often, for
lightly-sized goods, the weaving price is doubled, making this piece
cost 5s. 9-1/2d. Should it be a dhootie, then an addition is made for
coloured yarns for heading and border, and if a figured cloth extras
are included for increased cost of production.
The examples given are supposititious ones, for, as has been said, the
exact details of weight and quoting prices are decided purely by local
or temporary position, and fixed data cannot be given as a standard for
every case.
STRIPE PATTERNS.
In case of stripes with two counts of warp yarn, for example, the
number of ends of each must be obtained. If there are 38 stripes each
of 15 ends, 40’s twist, with a ground cloth between each of 45 ends
warp, 60’s T, separate calculations for each must be made.
38 × 15 = 570 stripe ends.
38 × 45 = 1710 ground ends.
ALTERING.
When the pick or reed is altered, the weight of the weft or warp is
altered in proportion; when the length or width is altered, the weight
of the piece is altered in proportion; when the counts of yarn are
altered, the weight alters inversely proportionately.
OTHER REEDS.
Although the 1/4-inch scale is mostly used for calculating warps in
Lancashire, we give an example of a calculation with the Bolton reed.
To get the number of ends, multiply the reed counts by the width of
your warp in the reed, and by 1·6495--thus, Bolton 36’s, 39 inches
in the reed, would give 2238 ends. The calculation is then proceeded
with in the ordinary manner. In the Scotch ell standard system, the
dimensions of the cloth before-mentioned would be 36 inches wide, 36
yards long, 11^{00} reed, 11-1/2 shots to the glass, yarns 30’s/36’s.
To calculate the weight of warp, add six per cent. to the 36 inches,
making it 38 inches wide in the reed. If there are 1100 splits on 37
inches, then the number on 38 inches will be proportional.
(1100 × 38)/37 = 1130.
Multiply by 2, as it is always understood that there are two ends in a
split, and we get 2260 ends. The calculation is then continued in the
usual way.
Public-domain text, read in full here on John Shaqi.
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