The establishment, however, is so worthy of a minute inspection, that we
will proceed to give a general view of the whole. The threshold of the
manufacturing process is the smithery, where the foreman presides to
deliver out the raw material and receive in return the work done. To each
smith is issued the particular size of bar iron or steel required for the
article he works upon. Opening out of this shop is the smithery itself,
with its fifty-five forges, together with steam hammers, hoppers, rider
hammers, and other contrivances by which our modern Vulcan economises
labour. In this department all the iron and steel work of the lock and
stock are moulded, for the ordinary method of forging conveys a very
inadequate idea of the manner in which the material is here manipulated.
Every sportsman knows that the lock of a gun is made up of many small
pieces of irregular form. To forge these with the hammer alone would be
far too expensive a process, as it would require highly-skilled labour,
nor even then would it be possible to produce the different pieces of
exactly the same size, so that any one may fit into any other with perfect
accuracy when the gun is ultimately put together. To accomplish this end,
the essential principle of the manufacture, each smith with his helper
takes in hand a particular piece of work. One man, for instance, makes
hammers, or cocks, as sportsmen call them. The irregular form of this part
of the lock would seem to preclude the possibility of its being made by
the hundred-thousand, each one being the counterpart of its brother to the
thousandth of an inch. Yet this is done, and with an ease that appears
astonishing to the beholder. Let us watch the brawny smith before us. He
draws a rod from the fire at white heat, lays it upon an indented part of
his anvil, and, together with his mate, deals alternate blows in half a
dozen different directions, and produces in a few seconds an irregular
mass, which we see bears a resemblance to the indentation in the anvil,
which, on closer inspection, we find to be a rude matrix of a guncock.
This is the first process, called swaging. These two men go on from one
year's end to another, giving alternate light and heavy blows and taps on
all sides of the metal. These blows, though sometimes delivered through a
swinging circle of eight or ten feet, fall upon exactly the same spot, for
practice so nicely co-ordinates the muscles as to produce a motion as
exact as that which draws from the bow of a Paganini the same delicate
note for any number of times in succession. The cock thus swaged, the
smith stamps his initials upon it, and transfers it to another smith, who
works with a steam-hammer, on which is a steel die of the exact form it is
required to take. A single blow of this instrument gives it its final
form, leaving the superfluous metal in the shape of a thin film, where it
has been squeezed into the opening between the dies, which is cut off by a
subsequent stamping process.
Public-domain text, read in full here on John Shaqi.
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