By this method of swaging and stamping, the
lock-plate, bridle, cock, sear, trigger, sightleaf, breech-screw, and
swivel are formed so perfectly, that the tool is scarcely required to
touch them afterwards.
Those parts of the lock made of steel, such as the mainspring, searspring
and tumbler, are simply swaged, the stamping process being omitted on
account of the sudden blow tending to break the grain and thus destroy the
elasticity of the metal.
A curious operation of the smithery is the bayonet forging. The bars for
bayonet-work are never forged of such uniform width as to allow the smith
to cut off to a nicety the length he requires. In order to rectify this
difficulty, and enable him to tell how much will serve his purpose, he is
provided with a water-gauge, or tube filled with a given quantity of
water; into this the rod is plunged, and withdrawn when the fluid reaches
the top of the gauge. By this expedient the iron, however irregular in
form, is measured accurately by the displacement of the water. When the
bar is withdrawn, the smith cuts it off at the watermark, and his mate
thrusts it into the forge fire. Whilst this is going on, the visitor
becomes conscious of a strange machine close at hand, which perpetually
gnashes together a mouthful of hardened steel teeth; this is that useful
instrument called the rider hammer. These teeth bear upon their upper and
under surfaces grooves of the form the iron bar is required to take. The
short white-heated bit of bar is thrust in, and by a series of nabs is
instantly lengthened a couple of inches; the next tooth still further
attenuates it, the third forces it into the triangular form, and a fourth
and fifth reduce it to the graduated length required: thus the blade of
this terrible weapon is rough-drawn. The ring by which it is attached to
the barrel of the musket is forged separately, and welded to the shank at
right angles. These are the first of at least seventy-six distinct
operations before the weapon is fitted to fulfil its appointed design,
that of making the ugliest and most irreparable wound possible in the
human corpus. The work done, it is returned to the foreman, whose first
duty is to see that the material with which the man has been debited has
wrought into the requisite number of pieces; if it falls short the waste
is charged to him. The next scrutiny is into the quality of the work, and
the last and not the least important inquiry is, does it gauge? Unless the
work passes all these ordeals it is rejected, and the person in fault is
known by the distinguishing mark of the smith who prepared it. In some
cases, as in the making of the bands which bind the barrel to the stock,
this mark is ground off in passing through one of the presses; but is
immediately restored, that the work may be traced to the artisan who
constructed it. The effect of thus fixing the responsibility of every
single thing manufactured upon the maker is immense, and induces habits of
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