Deeds of a great railway : $b A record of the enterprise and achievements of the London and North-Western Railway company during the Great WarDarroch, G. R. S. (George Richard Sutton)
History
Deeds of a great railway : $b A record of the enterprise and achievements of the London and North-Western Railway company during the Great War
Darroch, G. R. S. (George Richard Sutton)
London and North-Western Railway; World War, 1914-1918 -- Transportation
Equally with the fuse or gauge, the copper band ranks as one of those
"particular components which are essential before you can complete the
shell," and in order to preclude in so far as lay in his power to do
so the possibility of any shortage of this particular component, Mr.
Cooke put in hand and had completed within a fortnight from the date
of commencement an entirely new hydraulic press having a capacity of
130 tons and a working pressure of 2000 lbs per square inch, by means
of which copper cups were pressed out to approximately 700 per day,
and from these cups were cut and turned bands of different diameters
according to the size of shell for which they were required; the total
number of copper bands thus manufactured at Crewe at the time of the
Armistice being upwards of 700,000.
The method was simple when once evolved. The 8-inch band being of the
largest diameter of the three was the first to be dealt with, then the
6-inch and finally the 4·5-inch. A piece of flat, square copper plate
was first dished in the press by means of a solid punch, to the shape
of a shallow bowl; annealed, it was pressed a little deeper; annealed
again, the process was repeated a third time, but deeper still, the
dish becoming a cup; and in order to obviate the drawback of the walls
of the cup clinging to the circumference of the solid punch, a cleverly
contrived split and collapsible punch was introduced, that is to say
a punch which, on being pressed downwards, was expanded by a taper
wedge to the full diameter required, and which, on being withdrawn,
collapsed or shrank inwardly in proportion as the taper wedge preceded
and automatically withdrew the expanded and circular sides, the latter
disengaging simultaneously from the walls of the cup.
Transferred to the fitting shop, a band or disc 8-inch diameter
was turned and cut off from the cup, the latter returning to the
press, where through the medium of similar punches of requisite and
correspondingly smaller diameters further operations resulted in the
evolution of cups from which were turned 6-inch and 4·5-inch bands
respectively and in sequence.
The proportionate number of bands cut from the three sizes of cups
were, as a general rule, three from the smallest or 4·5-inch, eight
from the intermediate or 6-inch, and one only from the largest or
8-inch, and it was in some measure due to these circumstances, due, no
doubt, too, to a certain difficulty in obtaining delivery of copper
sheets in sufficient quantities, that for the purpose of increasing the
output of 8-inch bands and of maintaining this output on a level with
that of the two smaller sizes, recourse was had to the brass foundry,
where it was considered practicable to cast the bands, especially in
view of the amount of copper scrap of both shearings and turnings that
was available for melting-down purposes.
Public-domain text, read in full here on John Shaqi.
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