The water with which these three substances are to be mixed must be
clean and must contain no acid and no strong alkali. As a general
rule, there must be twice as much broken stone as sand. When people
first make concrete, they often expect too much of their materials. A
good rule for the strongest sort of cement, strong enough for floors
on which heavy machines are to stand, is one fourth of a barrel of
cement, half a barrel of sand, and one barrel of gravel or broken
stone. Apparently this would make one and three fourths barrels; but
in reality it makes only about one barrel, because the sand fills in
the spaces between the gravel, and the cement fills in the spaces
between the grains of sand.
There are many sorts of machines on the market for mixing the
materials; but small quantities can just as well be mixed by hand. The
"mixing-bowl" is a platform, and on this the sand is laid. Then comes
the cement; and these two must be shoveled together several times.
While this is being done, the broken stone or gravel must be wet, and
now it is put on top of the sand and cement and well shoveled
together, with just enough water added so that the mass will almost
bear the weight of a man.
Concrete is impatient to be hardening, and if it is not put into the
right place, it will begin promptly to harden in the wrong place, and
nothing can be done with it afterwards. If it is to be made in blocks,
the moulds must be ready and the concrete put into them at once and
well tamped down. For such uses as beams and the sides of tanks where
great strength is needed, the cement is often "reinforced," that is,
rods of iron or steel are embedded in it. For floors, a sheet of woven
wire is often stretched out and embedded. At first only solid blocks,
made to imitate rough stone, were used for houses, but the hollow
block soon took their place. This is cheaper; houses built this way
are warmer in winter and cooler in summer; and it prevents moisture
from working through the walls. Many cities have regulations about the
use of hollow blocks, all the more strict because concrete is
comparatively new as a building material. In Philadelphia the blocks
must be composed of at least one barrel of Portland cement to five
barrels of crushed rock or gravel. They must be three weeks old or
more before being used; the lintels and sills of the doors must be
reinforced; and every block must be marked, so that if the building
should not prove to be of proper strength, the maker may be known.
There would seem, however, to be little question of the quality of the
blocks, for samples must pass the tests of the Bureau of Building
Inspection.
Public-domain text, read in full here on John Shaqi.
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