Discoveries and Inventions of the Nineteenth CenturyRoutledge, Robert
History
Discoveries and Inventions of the Nineteenth Century
Routledge, Robert
Inventions -- History -- 19th century
The operation that has been described is known as _hand puddling_, in
contradistinction to later methods in which it has been sought to
substitute some form of machine that will produce the same result
automatically, such as revolving furnaces, etc. It has been found
difficult to maintain these in good working order, and in England at
least mechanical puddling has never found much favour, but in the great
iron works of Creusot, in France, large revolving furnaces were in use
about 1880, which could turn out 20 tons of converted iron in 24 hours,
whereas the old hand puddling furnaces could in the same period produce
only 2½ or 3 tons, with two sets of men, the puddler and one assistant.
Of these mechanical furnaces it is unnecessary to give any account,
especially as the puddling process itself has nearly gone out of use,
having been superseded by more economical methods.
The use of rolls for treating the product of the puddling furnace, and
for making it into bars, was also an invention of Henry Cort’s, for
which he obtained a patent in 1783. This was in many respects an immense
improvement on the older system of hammering; it is still practised, and
by it shapes can be given to the metal scarcely possible on the older
system, while the tenacity of the metal is increased by the uniformity
given to the grain. The difference of chemical composition between cast
and wrought iron the reader has already been made acquainted with, and
there is quite as great a difference in their textures. The former, when
broken across, shows a distinctly crystalline structure, which we may
compare to that of loaf-sugar, while the latter exhibits grain, not
unlike that of a piece of wood. This fibrous structure depends upon the
mechanical treatment of the iron, and in rolled bars the fibres always
arrange themselves parallel to the length of the bar. Fig. 20 shows this
fibrous structure in a piece of iron where a portion has been wrenched
off. Like wood, wrought iron has much greater tenacity along the fibres
than across them; that is, a much less force is required to tear the
fibres asunder than to break them transversely. Consequently, to obtain
the greatest advantage from the strength of wrought iron, the metal must
be so applied that the chief force may act upon it in the direction of
the fibres. Near the beginning of our article on IRON BRIDGES (_q.v._)
the reader will find some illustrations of the very different resisting
powers of cast and wrought iron.
[Illustration:
FIG. 20.—_Fibrous Fracture of Wrought Iron._
]
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