Discoveries and Inventions of the Nineteenth CenturyRoutledge, Robert
History
Discoveries and Inventions of the Nineteenth Century
Routledge, Robert
Inventions -- History -- 19th century
It will be remembered that the active agent in the reduction of the ore
is the carbonic oxide gas formed by the incomplete combustion of the
carbon of the fuel; or what comes to the same thing, the absorption by
carbonic acid first produced of another proportion of carbon. The carbon
oxide robs the iron oxide of its oxygen to become itself changed into
carbonic acid. In reality however the action is more complex than this
in its chemical relations; for instance, metallic iron will under
certain circumstances act conversely on carbonic acid, and rob it of
half its oxygen. The net result of the reactions between carbon, iron,
iron oxide, and these gases depends mainly upon the temperature and
pressure and upon the relative quantities of each substance present. In
the gases escaping from the blast furnace there is always a large
quantity (nearly one-third) of carbonic oxide. At the blast furnaces in
work during the first half of our century the combustible gases were
allowed to burn to waste as they issued from the top of the furnace, in
the manner shown in Fig. 17, and at night the flames used to form a
weird and striking feature in the prospect of an iron-smelting region.
Instead of allowing the escaping gases to burn to waste, it became the
practice about 1860, and so continues, to draw them off and burn them
under steam boilers or use their flames for heating the blast. An
effective method of withdrawing the gases is shown in Fig. 21, which is
a section through the upper part of a smelting furnace, with the “cup
and cone” arrangement. The mouth of the furnace is covered by a shallow
iron cone _a_, open at the bottom, into which fits another cone _b_,
attached to a chain _c_, sustained by an arm of the lever _d_, which is
firmly held in position by the chain _e_, and is also provided with a
counterpoise _f_. When the mouth of the furnace is thus closed, the
gases find an exit by the opening _g_, seen behind the cones, and
leading into a downward passage, through which they are drawn by the
draught of a tall chimney to the place where they are burnt. The charge
for the furnace is filled into the hopper _a_, and at the proper time
the chain, _e_, is slackened when the weight of the material resting on
the suspended cone overcomes that of the counterpoise, and the charge
slides down over the surface of the cone _b_, which is immediately drawn
up again by the counterpoise, so that the opening into the air is at
once closed.
[Illustration:
FIG. 21.—_Cup and Cone._
]
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