Discoveries and Inventions of the Nineteenth CenturyRoutledge, Robert
History
Discoveries and Inventions of the Nineteenth Century
Routledge, Robert
Inventions -- History -- 19th century
The march of improvement in the blast furnace has been characterized
particularly in Britain and the United States by a great increase of
dimensions, which is found to promote economy in fuel, etc. In the
former country the furnace of the latter part of our century is commonly
from 70 to 80 feet high, and some have even been built with a height of
more than 100 feet, while in the States the tendency to build very high
furnaces is still more marked. A single large furnace may turn out as
much as 1,500 tons of pig iron in a week, and some in America, it is
said, actually produce as much as 2,500 tons. The more usual output of a
blast furnace is however much less than these amounts; but if we say
only one-half, or even one-third of these quantities, a state of things
is indicated very different from what obtained about 1837, when the best
Welsh furnaces produced only 200 tons a week. If we go back to the
beginning of the century, the difference is much more marked, for the
blast furnaces of that period could turn out only about 30 tons in a
week.
The proportions of fuel, ore, and limestone charged into the furnace
vary greatly according to the composition of the ore, the quality of
iron aimed at, and the practice of each manufacturer. It is usual
previously to calcine the carbonate ores and others also, in order to
expel the carbonic acid and the moisture, of which last all contain a
considerable amount: and sometimes the limestone is mixed with the ore
to undergo this preliminary process. The charge being conveyed from the
roasting kilns to the blast furnace while still hot effects an obvious
economy of fuel in the latter. In the case of hæmatite ore the
quantities of materials in one charge may be something like 54 cwt. of
ore, 9 cwt. of limestone, and 33 cwt. of coke. It is quite common to use
mixtures of different kinds of ore, so as to modify the quality of the
product according to particular requirements. The use of the limestone
is to take up silica, and the slag is found to consist mainly of
silicates of lime and alumina. The amount flowing from a blast furnace
of course varies much according to the conditions, and is larger than
would commonly be supposed; for the production of one ton of pig iron
involves the production of from ½ to 1½ tons of slag.
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