Discoveries and Inventions of the Nineteenth CenturyRoutledge, Robert
History
Discoveries and Inventions of the Nineteenth Century
Routledge, Robert
Inventions -- History -- 19th century
“With a view of testing practically this theory, I constructed a
cylindrical vessel of 3 ft. in diameter and 5 ft. in height, somewhat
like an ordinary cupola furnace (see Fig. 23). The interior is lined
with firebricks, and at about 2 in. from the bottom of it I inserted
five _tuyère_ pipes, the nozzles of which are formed of well-burned
fire-clay, the orifice of each _tuyère_ being about three-eighths of an
inch in diameter; they are so put into the brick lining (from the outer
side) as to admit of their removal and renewal in a few minutes, when
they are worn out. At one side of the vessel, about half-way up from the
bottom, there is a hole made for running-in the crude metal, and on the
opposite side there is a tap-hole, stopped with loam, by means of which
the iron is run out at the end of the process. In practice this
converting vessel may be made of any convenient size, but I prefer that
it should not hold less than one nor more than five tons of fluid iron
at each charge; the vessel should be placed so near to the discharge
hole of the blast furnace as to allow the iron to flow along a gutter
into it. A small blast cylinder is required capable of compressing air
to about 8 lbs. or 10 lbs. to the square inch. A communication having
been made between it and the _tuyères_ before named, the converting
vessel will be in a condition to commence work; it will however on the
occasion of its first being used after re-lining with firebricks be
necessary to make a fire in the interior with a few baskets of coke, so
as to dry the brickwork and heat up the vessel for the first operation,
after which the fire is to be all carefully raked out at the
tapping-hole, which is again to be made good with loam: the vessel will
then be in readiness to commence work, and may be so continued without
any use of fuel until the brick lining, in the course of time, becomes
worn away, and a new lining is required. I have before mentioned that
the _tuyères_ are situated nearly close to the bottom of the vessel, the
fluid metal will therefore rise some 18 in. or 2 ft. above them; it is
therefore necessary, in order to prevent the metal from entering the
_tuyère_ holes, to turn on the blast before allowing the fluid crude
iron to run into the vessel from the blast furnace. This having been
done, and the metal run in, a rapid boiling up of the metal will be
heard going on within the vessel, the metal being tossed violently about
and dashed from side to side, shaking the vessel by the force with which
it moves; from the throat of the converting vessel flame will
immediately issue, accompanied by a few bright sparks such as are always
seen rising from the metal when running into the pig-beds. This state of
things will continue for about fifteen minutes, during which time the
oxygen in the atmospheric air combines with the carbon contained in the
iron, producing carbonic oxide, or carbonic acid gas, and at the same
time evolving a powerful heat.
Public-domain text, read in full here on John Shaqi.
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