Elastic and non-elastic narrow fabrics : $b and a chapter on narrow fabrics made on knitting machines — John Shaqi
Elastic and non-elastic narrow fabrics : $b and a chapter on narrow fabrics made on knitting machinesBrown, Samuel
History
Elastic and non-elastic narrow fabrics : $b and a chapter on narrow fabrics made on knitting machines
Brown, Samuel
Elastic fabrics; Looms; Rubber industry and trade; Textile fabrics; Weaving
Too much importance cannot be attached to properly controlling the
tension of the rubber warp. On its uniformity depends not only the
quality, but also the cost of the web. The greater the weight of slack
rubber woven into the web the more costly it becomes and the poorer
the quality. A very accurate sense of touch is required in testing the
tension of the rubber threads as they are being delivered into the goods.
The rubber warp requires the highest possible tension before breaking or
chafing of the thread takes place. Each rubber thread should be under
this high tension so that when the goods come through the press roll the
desired contraction will take place uniformly, and a flat piece of web
will be produced that will have plenty of life.
It must always be remembered that the individual threads of rubber which
constitute a rubber warp will act as a series of small springs, working
in unison with each other. Each one should have equal power to contract
the fabric at its own particular part. If any one of these strands or
springs is chafed and weakened, it lessens the contracting power, and
the result is that the weakened or less contracted part is of relatively
greater length than the parts where the rubber threads have retained
their full power.
Moreover, the appearance of the goods will be spoiled by the chafed
particles of rubber pricking through the face, particularly on the white
and lighter colored goods. Before such webs can be marketed they must be
subjected to a buffing operation to remove these dirty particles, which
is accomplished by passing them over a highly speeded, cloth covered
roller, which will remove the loose particles by friction and high
velocity. But this operation adds to the cost.
A high and uniform tension of the rubber warp is so important that most
manufacturers keep men specially employed in the testing of the threads,
instead of leaving this matter to the weavers. These testers acquire
such a keen sense of touch that they can obtain very economical and
satisfactory results. Talc or soapstone is freely used as a lubricant to
reduce the risk of chafing and breaking of the rubber threads. The warps
are arranged so as to allow the threads to pass through a bed of plush,
loaded with talc, which adheres to the rubber threads and makes them work
very smoothly. This is especially important in damp weather, which is the
worst condition for the weaving of elastic goods. At times factories have
stopped operations when the weather was especially humid.
LET-OFF MOTION
[Illustration: Fig. 1.—Individual Take-Up Motion for Wide Space Looms]
[Illustration: Fig. 2.—Individual Rubber Warp Let-Off Motion]
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