In each one of these vats where the electrolytic process is going on
there are two products constantly passing off; one, as before mentioned,
is chlorine gas, and the other caustic soda in solution. The solution in
the vat is constantly being renewed by the saturated solution of salt
from the reservoir before mentioned. There is one stream continuously
coming into the vat and two going out, caused by the decomposing power
of the electric current. The solution of caustic soda is carried to
large evaporating-pans, where the water is driven out of it, leaving the
caustic soda in dry, white sticks of crystalline formation. In this
process the electric current, which comes from the power-house with an
energy of 2000 horse-power, has to be transformed twice; first, to bring
it to the proper voltage for the work of decomposition, and, secondly,
to change it from an alternating to a direct current, by which all
electrolytic processes are carried on.
You will notice that the electrical energy expended in this
establishment is double that used in the manufacture of carborundum.
The caustic soda, which is one of the products from the decomposition of
salt, is taken to another establishment, where, by still another
electrical process, metallic sodium is manufactured. The process here
being a secret one, the writer did not have the privilege of examining
the details.
CHAPTER XXVII
ELECTRICAL PRODUCTS--ALUMINUM.
Another comparatively new article of manufacture now produced in large
quantities at Niagara Falls is aluminum. Until within the last few years
this metal was not used to any extent by manufacturers, because of the
great expense attending its production. Now, however, it is produced in
such quantities as to make it about as cheap as brass, bulk for bulk.
Aluminum is a very light metal, with a color somewhat lighter than
silver; its specific gravity being about one-third that of iron.
Aluminum is found in one of its compounds in great quantities in nature,
especially in certain kinds of clay and in a state of silicate, as in
feldspar and its associated minerals. It is found in great quantities in
southern Georgia, where it is mixed with the red oxide of iron that
abounds in that region. Here, it exists as alumina, which is an oxide of
aluminum. Before it is taken to the reduction-works the alumina is
separated from all other substances. It is a white powder, tasteless,
and not easily acted upon by acids.
Electricity is the chief agent in the production of metallic aluminum.
The reduction company buys this alumina, which has been separated from
the clay or ores where it is mined. In a large room there are located a
great number of iron vats or crucibles, lined with carbon, about two or
two and one-half feet deep, five or six feet long and four feet wide.
Public-domain text, read in full here on John Shaqi.
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