The iron core will be made of two pairs of 2-1/2" nails. Wrap tape
around each pair with heads and points alternated.
Center both pairs on each side of the shaft. Place them about 1" from
the head of the shaft nail. Wrap them together with two layers of tape
from tip to tip.
Start at the shaft and wind No. 24 enameled wire to one end and back.
Then do the same on the other end. Always wind in the same direction.
Leave 6" of spare wire at start and finish.
Step No. 2-Commutator
Scrape all insulation off the ends of the wire. Bend the bare ends back
and forth as shown. Lay them flat over the taped shaft-one on each side
of the shaft.
Hold the commutator down with narrow strips of tape. Wrap tightly near
the core and at the opposite end.
Step No. 3-Field
Make the core by bending two 4" nails in the middle at right angles.
Space the heads about 3" apart to form a horseshoe. Wrap together with
two layers of tape.
Wind about 400 turns of wire around the center. Leave 4" of spare wire
at start and finish. Attach to wood base with staples at each end of
the wire. Small brads, bent over, will do just as well.
Step No. 4--Armature Supports and Brushes
Scrape the insulation from the ends of two 6" pieces of wire. Tack
them to the base and bend them as shown to make brushes.
Drive two pairs of 3" brads into the base about 3-1/4" apart and in a
line midway between the field poles. Wrap wire around the supports to
form armature bearings.
Scrape insulation off ends of wire from the field. Connect one end to
a brush wire.
_Assemble As Shown_
Adjust the position of commutator and tension of brushes against it for
best operation.
Take the armature off the motor and connect the commutator wires to a
dry cell battery. Test the polarity of each end of the armature with a
compass. Switch the connections on the commutator and test again. See
how the compass needle changes direction?
With the armature still off, connect the field coil directly to the dry
cell. Test the polarity of each end of the field with the compass. How
can you reverse the polarity? Try it. It's easy.
Reassemble the motor again and start it. Push the field poles slightly
out of alignment with the turning armature. What happens to the motor's
speed? Can you tell why?
This time, push the field poles completely out of the way. Test the
polarity of the armature as you slowly turn it by hand. Do you see what
happens and why it does?
Try to reverse the direction of rotation of your motor by reversing the
connections at the battery. What happens? Can you explain why?
Demonstrations You Can Give
Make a display board showing the parts of the toy motor and explain how
each part works compared with the parts of a commercial motor.
For Further Information
There are several other types of toy motors you can build. Your club
leader or power supplier can help you find information about them.
1. Did your toy motor run?
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