Common shell, which are not strong enough to remain undeformed on
impact, derive little benefit from the cap and usually defeat a plate by
punching rather than by perforation. Their punching power may be taken
roughly as about 2/3 that of an uncapped armour-piercing shot. Shells
filled with high explosives, unless special arrangements are made to
deaden the bursting charge and so obviate detonation upon impact, are
only effective against the thinnest armour.
Manufacture.
With regard to manufacture, a brief account of the Krupp process as
applied in one of the great English armour plate works (omitting
confidential details of temperature, &c.) will illustrate the great
complexity of treatment which the modern armour plate has to undergo
before its remarkable qualities of combined hardness and toughness can
be developed. The composition of the steel probably differs slightly
with the manufacturer, and also with the thickness of the armour, but it
will usually contain from 3 to 4% of nickel, from 1.0 to 2.0% of
chromium and about 0.25 to 0.35% of carbon, together with from 0.3 to
0.7% of manganese. After being cast, the ingot is first heated to a
uniform degree of temperature throughout its mass and then generally
forged under the hydraulic forging press. It is then reheated and passed
through the rolls. After rolling, the plate is allowed to cool, and is
then subjected to a thermal treatment preparatory to surfacing and
cutting. Its surface is then freed from scale and planed. After planing,
the plate is passed into the cementation furnace, where its face remains
for some weeks in contact with specially prepared carbon, the
temperature being gradually raised to that required for cementation and
as gradually lowered after that is effected. After cementation the plate
is heated to a certain temperature and is then plunged into an oil bath
in order to toughen it. After withdrawal from the oil bath, the plate is
cooled, reheated to a lower temperature, quenched again in water,
reheated and passed to the bending press, where it is bent to shape
while hot, proper allowance being made for the slight change of curve
which takes place on the final chilling. After bending it is again
heated and then allowed to get cold, when the final machining, drilling
and cutting are carried out. The plate is now placed in a furnace and
differentially heated so that the face is raised to a higher temperature
than the back. After being thus heated for a certain period the plate is
withdrawn, and both back and face are douched simultaneously with jets
of cold water under pressure, the result being that the face is left
glass-hard while the back is in the toughest condition possible for such
hard steel.
Public-domain text, read in full here on John Shaqi.
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