[1] In the first three trials no retarders were used in the tubes. In
the last trial retarders were used.
[2] In this trial retarders were used in the tubes.
[3] The first four trials were made with horizontal baffles above the
tubes; the last two trials with the baffling described in the text.
BOILER MAKING.
The practice of the boiler, bridge and girder shops may here be
conveniently treated together, because similar materials and methods are
employed in each, notwithstanding that many points of divergence in
practice generally relegate them to separate departments. The materials
used are chiefly iron and steel. The methods mostly adopted are those
involved in the working of plates and rolled sections, which vastly
predominate over the bars and rods used chiefly in the smithy. But there
are numerous differences in methods of construction. Flanging occupies a
large place in boilermaking, for end-plates, tube-plates, furnace flues,
&c., but is scarcely represented in bridge and girder work. Plates are
bent to cylindrical shapes in boilermaking, for shells and furnaces, but
not in girder work. Welding is much more common in the first than in the
second, furnace flues being always welded and stand pipes frequently. In
boiler work holes are generally drilled through the seams of adjacent
plates. In bridge work each plate or bar is usually drilled or punched
apart from its fellows. Boilers, again, being subject to high
temperatures and pressures, must be constructed with provisions to
ensure some elasticity and freedom of movement under varying
temperatures to prevent fractures or grooving, and must be made of
materials that combine high ductility with strength when heated to
furnace temperatures. Flanging of certain parts, judicious staying,
limitation of the length of the tubes, the forms of which are
inherently weak, provide for the first; the selection of steel or iron
of high percentage elongation, and the imposition of temper, or bending
tests, both hot and cold, provide for the second.
The following are the leading features of present-day methods.
It might be hastily supposed that, because plates, angles, tees,
channels and joist sections are rolled ready for use, little work
could be left for the plater and boilermaker. But actually so much is
involved that subdivisions of tasks are numerous; the operations of
templet-making, rolling, planing, punching and shearing, bending,
welding and forging, flanging, drilling, riveting, caulking, and
tubing require the labours of several groups of machine attendants,
and of gangs of unskilled labourers or helpers. Some operations also
have to be done at a red or white heat, others cold. To the first
belong flanging and welding, to the latter generally all the other
operations. Heating is necessary for the rolling of tubes of small
diameter; bending is done cold or hot according to circumstances.
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