[Illustration: FIG. 20.--Thornycroft-Schulz Water-tube Boiler.]
The fact that some kinds of treatment, as shearing and punching,
flanging and bending, are of a very violent character explains why
practice has changed radically in regard to the method of performing
these operations in cases where safety is a cardinal matter. Shearing
and punching are both severely detrusive operations performed on cold
metal; both leave jagged edges and, as experience has proved, very
minute cracks, the tendency of which is to extend under subsequent
stress, with liability to produce fracture. But it has been found
that, when a shorn edge is planed and a punched hole enlarged by
reamering, no harm results, provided not less than about 1/16 in. is
removed. A great advance was therefore made when specifications first
insisted on the removal of the rough edges before the parts were
united.
In the work of riveting another evil long existed. When holes are
punched it is practically impossible to ensure the exact coincidence
of holes in different plates which have to be brought together for the
purpose of riveting. From this followed the use of the drift,--a
tapered rod driven forcibly by hammer blows through corresponding
holes in adjacent plates, by which violent treatment the holes were
forcibly drawn into alignment. This drifting stressed the plates,
setting up permanent strains and enlarging incipient cracks, and many
boiler explosions have been clearly traceable to the abuse of this
tool. Then, next, specifications insisted that all holes should be
enlarged by reamering _after_ the plates were in place. But even that
did not prove a safeguard, because it often happened that the metal
reamered was nearly all removed from one side of a hole, so leaving
the other side just as the punch had torn it. Ultimately came the era
of drilling rivet-holes, to which there is no exception now in
high-class boiler work. For average girder and bridge work the
practice of punching and reamering is still in use, because the
conditions of service are not so severe as are those in steam boilers.
Public-domain text, read in full here on John Shaqi.
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