Bending.
Bending is effected either by the hammer or by the simple exercise of
leverage, the heated bar being pulled round a fulcrum. It is always,
when practicable, preferable to cutting out a curved or angular shape
with a hot sett or to welding. The continuity of the fibre in iron is
preserved by bending, and the risk of an imperfect weld is avoided.
Hence it is a simple and safe process which is constantly being
performed at the anvil. An objection to sharp bends, or those having a
small radius, is that the fibres become extended on the outer radius,
the cross section being at the same time reduced below that of the bar
itself. This is met by imparting a preliminary amount of upsetting to
the part to be bent, sufficient to counteract the amount of reduction
due to extension of the fibres. A familiar example is seen in the
corners of dip cranks.
[Illustration: FIG. 5.]
[Illustration: FIG. 6.]
[Illustration: FIG. 7.]
Welding.
The property possessed by pieces of iron or steel of uniting
autogeneously while in a condition of semi-fusion is very valuable.
When portions which differ greatly in dimensions have to be united,
welding is the only method practicable at the anvil. It is also
generally the best to adopt when union has to be made between pieces
at right angles, or when a piece on which much work has to be done is
required at the end of a long plain bar, as in the tension rods of
cranes and other structures with eyes. The art of welding depends
chiefly on having perfectly clean joint faces, free from scale, so
that metal can unite to metal; union would be prevented by the
presence of oxide or of dirt. Also it is essential to have a
temperature sufficiently high, yet not such as to overheat the metal.
A dazzling white, at which small particles of metal begin to drop off,
is suitable for iron, but steel must not be made so hot. A very few
hammer blows suffice to effect the actual union; if the joint be
faulty, no amount of subsequent hammering will weld it. The forms of
weld-joints include the scarf (figs. 8 and 9), the butt (fig. 10), the
V (fig. 11) and the glut, one form of which is shown in fig. 12; the
illustrations are of bars prepared for welding. These forms give the
smith a suitable choice for different conditions. A convexity is
imparted to the joint faces in order to favour the expulsion of slag
and dirt during the closing of the joint; these undesirable matters
become entangled between concave faces. The ends are upset or enlarged
in order to leave enough metal to be dressed down flush, by swaging or
by flattering. The proportional lengths of the joint faces shown are
those which conform to good practice. The fluxes used for welding are
numerous. Sand alone is generally dusted on wrought iron, but steel
requires borax applied on the joint while in the fire, and also dusted
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