on the joint at the anvil and on the face of the latter itself.
Electric welding is largely taking the place of the hand process, but
machines are required to maintain the parts in contact during the
passage of the current. Butt joints are employed, and a large quantity
of power is absorbed, but the output is immensely greater than that of
hand-made welds.
[Illustration: FIG. 8.]
[Illustration: FIG. 9.]
[Illustration: FIG. 10.]
[Illustration: FIG. 11.]
[Illustration: FIG. 12.]
Punching.
When holes are not very large they are formed by punching, but large
holes are preferably produced by bending a rod round and welding it,
so forming an eye (fig. 13). Small holes are often punched simply as a
preliminary stage in the formation of a larger hole by a process of
drifting. A piece of work to be punched is supported either on the
anvil or on a ring of metal termed a bolster, laid on the anvil,
through which the burr, when severed, falls. But in making small holes
through a thick mass, no burr is produced, the metal yielding sideways
and forming an enlargement or boss. Examples occur in the wrought iron
stanchions that carry light hand railing. In such cases the hole has
to be punched from each face, meeting in the centre. Punching under
power hammers is done similarly, but occupies less time.
Cutting-off.
The cutting-off or severance of material is done either on hot or cold
metal. In the first case the chisels used, "hot setts," have keener
cutting angles than those employed for the second, termed "cold
setts." One sett is held in a hole in the anvil face, the "anvil
chisel," the other is handled and struck with a sledge.
[Illustration: FIG. 13.]
The difference between iron and steel at the forge is that iron
possesses a very marked fibre whereas steel does not. Many forgings
therefore must be made differently according as they are in iron or in
steel. In the first the fibre must never be allowed to run transversely
to the axis of greatest tensile or bending stress, but must be in line
therewith. For this reason many forgings, of which a common eye or loop
(fig. 13) is a typical example, that would be stamped from a solid piece
if made in steel, must be bent round from bar and welded if in wrought
iron. Further, welding which is practically uniformly trustworthy in
wrought iron, is distrusted in steel. The difference is due to the very
fibrous character of iron, the welding of which gives much less anxiety
to the smith than that of steel. Welds in iron are frequently made
without any flux, those in steel never. Though mention has only been
made of iron and steel, other alloys are forged, as those of aluminium,
delta metal, &c. But the essential operations are alike, the differences
being in temperature at which the forging is done and nature of the
fluxes used for welding. For hardening and tempering, an important
section of smith's work, see ANNEALING.
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