Yet again, die forging is a very elastic system, and herein lies much
of its value. Though it reaches its highest development when thousands
of similar pieces are wanted, it is also adaptable to a hundred, or
even to a dozen, similar forgings. In such cases economy is secured by
using dies of a very cheap character; or, by employing such dies as
supplementary to anvil work for effecting neat finish to more precise
dimensions than can be ensured at the anvil. In the first case use is
made of dies of cast iron moulded from patterns (fig. 19) instead of
having their matrices laboriously cut in steel with drills, chisels
and milling tools. In the second, preliminary drawing down is done
under the steam hammer, and bending and welding at the anvil, or under
the steam hammer, until the forgings are brought approximately to
their final shape and dimensions. Then they are reheated and inserted
in the dies, when a few blows under the steam or drop hammer suffice
to impart a neat and accurate finish.
The limitations of die forging are chiefly those due to large
dimensions. The system is most successful for the smallest forgings
and dies which can be handled by one man without the assistance of
cranes; and massive forgings are not required in such large numbers as
are those of small dimensions. But there are many large articles
manufactured which do not strictly come under the term forgings, in
which the aid of dies actuated by powerful hydraulic presses is
utilized. These include work that is bent, drawn and shaped from steel
plate, of which the fittings of railway wagons constitute by far the
largest proportion. The dies used for some of these are massive, and a
single squeeze from the ram of the hydraulic press employed bends the
steel plate between the dies to shape at once. Fairly massive forgings
are also produced in these presses.
Die forging in its highest developments invades the craft of the
skilled smith. In shops where it is adopted entirely, the only
craftsmen required are the few who have general charge of the shops.
The men who attend to the machines are not smiths, but unskilled
helpers. (J. G. H.)
Public-domain text, read in full here on John Shaqi.
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