Stripping means that when a considerable amount of fin has been
formed, it is removed by laying the forging on a die pierced right
through with an opening of the same shape and area as the forging, and
then dealing the forging a blow with the hammer. The forging is thus
knocked through the die, leaving the severed or stripped fin behind.
The forging is then returned to the dies and again treated, and the
stripping may be repeated twice, or even oftener, before the forging
can be completed.
[Illustration: Fig. 14.]
Figs. 15 and 16 illustrate the bottom dies of a set for forging in a
particular form of eye, the top dies being of exactly the same shape.
The first operation takes place in fig. 15, in which a bar of metal is
reduced to a globular and cylindrical form, being constantly rotated
meanwhile. The shank portion is then drawn down in the parallel recess
to the left. The shape of the eye is completed in fig. 16, and the
shank in the recess to the left of that. Fig. 17 shows how a lever is
stamped between top and bottom dies. The hole in the larger boss is
formed by punching, the punches nearly meeting in the centre, and the
centre for the hole to be drilled subsequently in the smaller boss is
located by a conical projection in the top die.
[Illustration: FIG. 15.]
[Illustration: FIG. 16.]
[Illustration: FIG. 17.]
It is evident that the methods of die forging, though only explained
here in barest outline, constitute a principle of extensive
application.
An intricate or ornamental forging, which might occupy a smith a
quarter of a day in making at the anvil, can often be produced in dies
within five minutes (fig. 18). On the other hand, there is the cost of
the preparation of the dies, which is often heavy, so that the
question of method is resolved into the relative one of the cost of
dies, distributed over the number of identical forgings required. From
this point of view it is clear that given say a thousand forgings,
ordered all alike, the cost of even expensive dies distributed over
the whole becomes only an infinitesimal amount per forging.
[Illustration: FIG. 18.]
There is, further, the very important fact that forgings which are
produced in dies are uniform and generally of more exact dimensions
than anvil-made articles. This is seen to be an advantage when
forgings have to be turned or otherwise tooled in the engineer's
machine shop, since it lessens the amount of work required there.
Besides, for many purposes such forgings do not require tooling at
all, or only superficial grinding, while anvil-made ones would, in
consequence of their slight inaccuracies.
[Illustration: FIG. 19.]
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