The first process in the manufacture of jute is termed batching. Batch
setting is the first part of this operation; it consists of selecting
the different kinds or qualities of jute for any predetermined kind of
yarn. The number of bales for a batch seldom exceeds twelve, indeed it
is generally about six, and of these there may be three, four or even
more varieties or marks. The "streaks"[1] or "heads" of jute as they
come from the bale are in a hard condition in consequence of having
been subjected to a high hydraulic pressure during baling; it is
therefore necessary to soften them before any further process is
entered. The streaks are sometimes partly softened or crushed by means
of a steam hammer during the process of opening the bale, then taken
to the "strikers-up" where the different varieties are selected and
hung on pins, and then taken to the jute softening machine. The more
general practice, however, is to employ what is termed a "bale
opener," or "jute crusher." The essential parts of one type of bale
opener are three specially shaped rollers, the peripheries of which
contain a number of small knobs. Two of these rollers are supported in
the same horizontal plane of the framework, while the third or top
roller is kept in close contact by means of weights and springs acting
on each end of the arbor. Another type of machine termed the three
pair roller jute opener is illustrated in fig. 3. The layers from the
different bales are laid upon the feed cloth which carries them up to
the rollers, between which the layers are crushed and partly
separated. The proximity of the weighted roller or rollers to the
fixed ones depends upon the thickness of material passing through the
machine. The fibre is delivered by what is called the delivery cloth,
and the batcher usually selects small streaks of about 1(1/2) lb. to 2
lb. weight each and passes them on to the attendant or feeder of the
softening machine. These small streaks are now laid as regularly as
possible upon the feed-cloth of the softening machine, a general view
of which is shown in fig. 4. The fibre passes between a series of
fluted rollers, each pair of which is kept in contact by spiral
springs as shown in the figure. The standard number of pairs is
sixty-three, but different lengths obtain. There is also a difference
in the structure of the flutes, some being straight, and others
spiral, and each pair may or may not contain the same number of
flutes. The springs allow the top rollers of each pair to rise as the
material passes through the machine. Advantage is taken of this slight
upward and downward movement of the top rollers to automatically
regulate the flow of water and oil upon the material. The apparatus
for this function is placed immediately over the 11th and 12th rollers
of the softening machine and an idea of its construction may be
gathered from fig. 5.
Public-domain text, read in full here on John Shaqi.
Reviews
Reviews
No reviews yet
Be the first to share your thoughts on this work.
Join the Discussion
Join the discussion
Sign in to leave a comment or review.
Sign InorCreate an account