The blows struck by the hammers were very effective. The cams had a
throw of 1¹⁄₄ inches, but they threw the hammers back against the
springs 1¹⁄₄ inches further, making their fall 2¹⁄₂ inches. This I
ascertained by holding a piece of thin board edgeways between the upper
end of a hammer and the cross-bar at the back, when the hammer crushed
it up to this height.
We never ran over the stone with the points but once. They made
everything before them fly. On the other hand, the droves merely dusted
the surface, to take out the marks of the tooth-chisels. All surplus
force in the blow was received on the 6-inch cross-bar. The tools
stood motionless unless pushed back by the stone, when they received a
sufficient portion of the blow to drive them forward to their position.
The feed motion was powerful, being imparted by a worm engaging in a
worm-wheel 24 inches in diameter, while the run back was swift, quite
100 feet in a minute.
The sides of the steel tool-holders, rubbing against each other,
became after a while badly abraded. I was obliged to plane them off
and dovetail thin strips of hardened steel into them. These prevented
any further trouble. The sides of the end tool-holders, however, which
rubbed against the cast-iron side-bars, I observed, were polished
without sensible wear.
This was a very important observation. These surfaces all rubbed
together dry. The pressure was only the side thrust, which was very
trifling. Under these conditions the molecules of the same material
interlocked, while those of the different materials did not. These
two materials were, however, extremely different in their constituent
features. Perhaps this point of freedom of _some_ different materials
from interlocking was still better illustrated by the set-screws,
where this difference of molecular structure did not exist in the same
degree. These were made of Ulster iron, a superior quality of American
iron then largely used in New York City for bolts. They were ⁵⁄₈-inch
screws, and were also used dry, no oil being allowed anywhere over
the stones. Each tool-holder contained three of these set-screws.
The outside ones were tightened and loosened sixty times every day.
The middle ones, where only the points were used, were tightened and
loosened twenty times every day and at other times stood loose in their
threads. The tool-holders being massive, and the blows of the hammers
also coming on the leather cushion, there was no vibration. At the end
of the two years’ running the outer bolts were all perfect fits. The
middle ones were loose, but still held the tools perfectly.
Public-domain text, read in full here on John Shaqi.
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