Among the orders which I brought from Newark was one from the firm of
B. F. Avery & Sons, plow-manufacturers, of Louisville, Ky., the head of
which had first established the manufacture of plows in the Southern
States. Mr. George Avery, one of the sons, had come to me and asked
for a list of the engines I had running, and took the pains to visit a
number of them, also those of other prominent builders, and as a result
of this extended comparison he brought me his order for an 18×30-inch
engine, with strong expressions of the manifest superiority of the
high-speed engine. This engine was about the first one I finished
in the Southwark Foundry. By great carelessness it was permitted to
go out without the crank-pin being hardened and ground, which was
contrary to my invariable practice. The man who erected the engine
left the crank-pin boxes too loose, and young Mr. Avery, who was quite
an amateur mechanic, undertook to tighten them up; he succeeded in
heating the pin and causing it to be badly torn. He made the best job
of it that he could with a file, and the engine ran in that crippled
condition.
Soon after I left Philadelphia, they concluded they ought to have a
hardened crank-pin and wrote to the Southwark Foundry respecting it.
They received a reply that it would be necessary to take the shaft
out and send it to Philadelphia, and their works would need to be
interrupted about three weeks. The firm then wrote to me in New York
asking me to come to Louisville and examine the engine and advise them
what to do, which invitation I accepted. The letter to the Southwark
Foundry had been written by their manager, and in it he stated that the
engine pounded so badly that it could be heard two blocks away, it was
so wasteful it was almost impossible to keep up steam for it, and that
they lived in such dread of its breaking down that their hair was all
turning white. I felt that this letter, after making full allowance
for its obvious exaggerations, reflected pretty badly, not only on
the engine, but also on the boilers. These were two return-tubular
boilers which I had designed myself. I had reflected a good deal on
the observation shown to me by the engineer at Willimantic, and had
felt that tubular boilers needed a better vertical circulation. This
was limited by the small space left for the descending currents, the
sides being filled with tubes almost touching the shell. So I allowed a
space five inches wide between the shell of the boiler on the sides and
bottom and the nearest tubes, as it was evident to me that the water,
filled with bubbles of steam, would rush up among the tubes fast enough
if the comparatively solid water at the sides could only get down. I
also left off the upper row of tubes to allow more space above them
for the steam, and from this arrangement I anticipated very superior
results.
Public-domain text, read in full here on John Shaqi.
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