I never saw any twist-drills in England except at Mr. Whitworth’s, and
these I thought were the funniest things I ever did see. They were
twisted by the blacksmith out of square bars and with a uniform quick
twist, were left rough, and did not fill the hole, and the ends were
flattened out in the form of the common drill to scrape, and not to cut.
When I returned from England in 1868 twist-drills were coming into
general use in this country. After 1876 the firm of Smith & Coventry
introduced them in England.
At that time almost everything in machine-shops was done in the
old-fashioned way, and accuracy depended entirely on the skill of
the workman. The tool work left much to be done by the fitter.
Interchangeability was unknown, even in screw-threads. For example,
when nuts were removed from a cylinder head, pains had always to be
taken that each nut was replaced on its own bolt, as no two were
exactly of a size. This condition developed a class of very skillful
all-round workmen; but my earliest observation showed me that in
manufacturing it was important that so far as possible the personal
factor should be eliminated. I adopted the rule that in mechanical work
there was only one way to insure that anything should always be done
right, and that was to make it impossible that it should be done wrong.
For example, in my governor gears their true running required that the
bore should be absolutely correct, both in position and in direction.
I had seen many gears bored. They were held in the jaws of a chuck and
trued by marking their projecting side when running with a piece of
chalk. It was evident that absolute truth could hardly ever be reached
in this way, and the approximation to it depended wholly on the skill
and pains of the workman. Besides, much time was lost in setting each
wheel. These objections were much aggravated in the case of bevel-gears.
I met these difficulties in this way. In standardizing my governors I
found it necessary to make eight sizes, but managed to use only three
different pairs of gears. I made a separate chuck for each of these six
wheels, the faces of which were turned to fit the top and inner ends
of the teeth, the same surfaces to which I had seen the chalk applied.
When the castings were received from the foundry the first operation on
them was to bed them to their chucks, which were covered with a thin
coating of red lead for this purpose. The workman was careful to remove
only projecting imperfections without touching the true surfaces of the
teeth. After this the gears, being held firmly to their chucks by means
of a yoke, were bored rapidly and always with absolute truth. Result:
their running was practically noiseless.
Public-domain text, read in full here on John Shaqi.
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