The free head on the spring was turned until the reading showed it to
be a trifle too strong. It was then secured, and afterwards brought
to the exact strength required by running it rapidly in a lathe and
rubbing its surface over its entire length with fine emery cloth.
This reduced the strength of each coil equally. This was a delicate
operation, requiring great care to reduce the strength enough and not
too much. A great many springs had to be made, several being generally
required, often a full set of ten, with each indicator. This testing
apparatus was convenient and reliable, and the workmen became very
expert in its use.
The spring when in use was always exposed to steam of atmospheric
pressure. At this temperature of 212° we found by careful experiment
that all the springs were weakened equally, namely, one pound in forty
pounds. So the springs were made to show, when cold, 39 pounds instead
of 40 pounds, and in this ratio for all strengths.
This system of manufacture and testing was examined in operation by
every engineer who ordered an indicator, the shop on St. Martin’s Lane
being very convenient. They generally required that the indicator
should be tested by the mercurial column. The Elliotts, being large
makers of barometers, had plenty of pure mercury, so this requirement
was readily complied with, and the springs were invariably found
to be absolutely correct. We never used the mercurial column in
manufacturing, but were glad to apply it for the satisfaction of
customers.
I employed the following test for friction. The indicator when finished
was set on a firm bracket in the shop. The spring was pressed down as
far as it could be, and then allowed to return to its position of rest
very slowly, the motion at the end becoming almost insensible. Then a
fine line was drawn with a sharp-pointed brass wire on metallic paper
placed on the drum. The spring was then pulled up as far as possible
and allowed to return to its position of rest in the same careful
manner. The point must then absolutely retrace this line. No indicator
was allowed to go out without satisfying this test. The workmanship was
so excellent that they always did so as a matter of course.
Mr. Henry R. Worthington once told me, long after, that on the test of
an installation of his pump in Philadelphia, after he had indicated it
at both steam and water ends, the examining board asked him to permit
them to make a test with their own indicator, which they did the next
day. They brought another indicator, of Elliott’s make like his own,
but the number showed it to have been made some years later. “Would you
believe it,” said he, “the diagrams were every one of them absolutely
identical with my own!” I replied that the system of manufacture was
such that this could not have been otherwise.
[Illustration: Plan of Spring-testing Instrument.]
Public-domain text, read in full here on John Shaqi.
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