Every-day Science: Volume 6. The Conquest of NatureWilliams, Henry Smith
Science
Every-day Science: Volume 6. The Conquest of Nature
Williams, Henry Smith
Industrial arts; Machinery
At the same time corresponding improvements were made in the type of
burner, which is quite as essential to success as the mantle itself.
It had been found that it was absolutely essential for such a burner
to give a practically non-luminous flame, as otherwise the deposit of
carbon particles will ruin the mantle. Two ways of obtaining this are
possible; one by mixing a certain quantity of air with the gas before
combustion, the other to burn the gas in so thin a flame that the air
permeates it freely. Several burners of both types were used at first,
but gradually the burners in which the air is mixed with the gas became
the more popular, and most of the incandescent burners now on the
market are of this type.
In the construction of mantles at the present time, while the principle
of their use remains the same as that of the lime-light, lime itself
is not used, the oxides of certain other metals having proved better
adapted for the purpose. Thus the Welsbach patent of 1886 covered the
use of thoria, either alone or mixed with other substances such as
zirconia, alumina, magnesia, etc.; thoria being considered as having
a very high power of light emission. Later it was discovered that
pure thoria emits very little light by itself, although it possesses
a refractory nature that gives a stability to the mantle unequalled
by any other material as yet discovered. When combined with a small
trace of the oxides of certain rare metals, however, such as uranium,
terbium, or cerium, thoria mantles have a very high power of light
emission, most modern mantles being composed of about ninety-nine per
cent. thoria with one per cent. cerium.
In the ordinary method of manufacturing such mantles, a cotton-net
cylinder about eight inches long, more or less according to the size
of mantle required, is made, one end being contracted by an asbestos
thread. A loop of the same material, or in some cases a platinum wire,
is fastened across the opening, to be used for suspending the mantle
when in use. The cotton-thread cylinder is soaked in a solution of
the nitrates of the metals thorium and cerium, and is then wrung out
to remove the excess, stretched on a conical mold, and dried. The
flame of an atmospheric burner being applied to the upper part at the
constricted position, the burning extends downward, converting the
nitrates into oxides, and removing the organic matter. Considerable
skill is required in this part of the process, as the regular shape of
the mantle is largely dependent upon the regularity of the burning.
As a finishing process a flame is applied to the inside of the mantle
after it has cooled, to remove all traces of carbon that may remain.
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