Every-day Science: Volume 6. The Conquest of NatureWilliams, Henry Smith
Science
Every-day Science: Volume 6. The Conquest of Nature
Williams, Henry Smith
Industrial arts; Machinery
Like everything else in the world of iron and steel, these
blast-furnaces have undergone revolutionary improvements during the
past quarter of a century. From being most dangerous and destructive
structures causing frightful loss of life and producing only about one
ton of iron a day for every man working about them, as formerly, they
have now become relatively harmless monsters, capable of turning out
six times that quantity of ore for each man employed.
The older blast-furnace was a huge, chimney-like structure, perhaps a
hundred feet high, into which the ore, coal, and limestone were poured.
Most of the work about these furnaces was done by manual labor, or
at least manual labor was an active assistant to the machinery used
in manipulating the furnaces. The top of the furnace was closed in by
a great movable lid, or "bell," and the material for charging it was
hauled up the sides by elevators and dumped in at the top. About the
top of the furnace was constructed a staging upon which the workmen
stood, an elevator shaft connecting the staging with the ground. The
ore and other materials were brought to the foot of the shaft on cars
from which it was shovelled into peculiarly designed wheelbarrows,
trundled to the elevator, and hauled to the top.
In order to dump the wheelbarrow loads into the furnaces it was
necessary to raise the bell. This was always dangerous, and frequently
resulted in the suffocation or injury of the workmen on the staging.
For when the bell was raised there was an escape of poisonous gases,
which might flare out in a sheet of flame, with the possibility of
burning or suffocating the workmen. The fumes from these gases, if
inhaled in small quantities, might simply cause coughing, hiccoughing,
or dizziness; but when inhaled in large quantities they struck down
a man like the fumes of chloroform, suffocating him in a few seconds
if he was not removed at once into a purer atmosphere. Indeed, the
likelihood of this was so great that at many of these furnaces a
special workman was detailed to take the position on the staging, well
out of range of the gas, his sole duty being to rescue any of the men
who might be overcome, and hurry them as quickly as possible down the
elevator shaft into the pure atmosphere below. It was not an uncommon
thing in the neighborhood of these older furnaces to see stretched
about on the ground at the base several workmen in various stages of
suffocation. Fortunately, by use of precautionary measures, fatal
accidents were rather unusual, the men being overcome only temporarily,
and usually recovering quickly and returning to work.
Public-domain text, read in full here on John Shaqi.
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