Every-day Science: Volume 6. The Conquest of NatureWilliams, Henry Smith
Science
Every-day Science: Volume 6. The Conquest of Nature
Williams, Henry Smith
Industrial arts; Machinery
But the poisonous gas coming from the top of the furnace was not the
only, nor the worst, danger constantly menacing the men on the staging.
Their greatest dread was the possibility of explosions occurring in the
furnace, which might hurl the bell into the air and deluge the upper
structure with molten metal. Against this possibility there was no
safeguard in the older furnaces, explosions occurring without warning
and frequently with terrible effects. But fortunately these older types
of furnaces are being rapidly replaced by the newer forms in which the
danger to life, at least from gas and explosions, is minimized. And
even in the older furnaces, improvements in the structure of the bell
and in methods of filling have greatly lessened the dangers.
In the modern type of blast-furnace the work at the top formerly
performed by men on the staging is accomplished entirely by machinery.
The general appearance of these furnaces is that of huge iron pipes or
kettles mounted on several iron legs. The outer structure, or shaft,
is constructed of plate iron, but this is lined with fire brick of
considerable thickness, and may have a water jacket interposed between
these bricks and the shaft. About this large kettle are smaller
kettles of somewhat similar shape having pipes leading from their tops
to the larger structure. These smaller kettles are the "stoves" used in
producing the hot air for the furnace.
The working capacity of some of these furnaces is in the neighborhood
of a thousand tons of iron a day, although the average furnace produces
only about half that quantity. The powerful machinery used for charging
these monster caldrons hauls the ore and other charging materials to
the top and dumps it in car-load lots.
In the older methods of manufacturing steel, the contents of the
blast-furnaces were first drawn off into molds and allowed to cool
into what is known as pig-iron. It was then necessary to re-heat
this iron and treat it by the various methods for producing the kind
of steel desired. By the newer methods, however, time and money are
saved by converting the liquid iron from the blast-furnace directly
into steel without going through the transitional stage of cooling it
into pigs. Pigs of iron are still made in enormous quantities, to be
sure, but mostly for shipment to distant places or for stores as stock
material. For statistical purposes, however, the entire product of the
blast-furnace, whether liquid or solid, is known as "pig iron."
Public-domain text, read in full here on John Shaqi.
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